• 제목/요약/키워드: Precipitates($\gamma$`

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분말야금 및 주조형 니켈기 초내열합금 크리프 신뢰성의 초음파 모니터링 (Evaluation of Creep Reliability of Powder Metallurgy and Cast-type Ni-based Superalloy by Using Ultrasonic Wave)

  • 최찬양;송진헌;오세웅;김정석;권숙인;오승탁;현창용;변재원
    • 한국분말재료학회지
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    • 제19권3호
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    • pp.215-219
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    • 2012
  • An attempt was made to evaluate creep reliability of two commercial Ni-based superalloys by using ultrasonic wave. The materials include fine-grained PM alloy fabricated by mechanical alloying and subsequent hot isostatic pressing, and IN738LC cast alloy with a grain size of a few cm. Microstructural parameters (fraction of creep cavity and size of ${\gamma}^{\prime}$ precipitates) and ultrasonic parameters (velocity, attenuation) were measured to try to find relationships between them. Ultrasonic velocity decreased with creep cavity formation in PM alloy. On the other hand, no distinct changing trend of ultrasonic velocity was observed for IN738LC alloy. Ultrasonic attenuation was found to have a linear correlation with the size of ${\gamma}^{\prime}$ precipitates and was suggested as a potential parameter for monitoring creep reliability of IN738LC alloy.

AISI 316L강의 저온 플라즈마침질탄화처리 시 가스조성과 처리시간이 표면특성에 미치는 영향 (Influence of Gas Composition and Treatment Time on the Surface Properties of AISI 316L Austenitic Stainless Steels During Low-Temperature Plasma Nitrocarburizing Treatment)

  • 이인섭
    • 대한금속재료학회지
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    • 제47권11호
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    • pp.716-721
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    • 2009
  • The major drive for the application of low-temperature plasma treatment in nitrocarburizing of austenitic stainless steels lies in improved surface hardness without degraded corrosion resistance. The low-temperature plasma nitrocarburizing was performed in a gas mixture of $N_{2}$, $H_{2}$, and carbon-containing gas such as $CH_{4}$ at $450^{\circ}C$. The influence of the processing time (5~30 h) and $N_{2}$ gas composition (15~35%) on the surface properties of the nitrocarburized layer was investigated. The resultant nitrocarburized layer was a dual-layer structure, which was comprised of a N-enriched layer (${\gamma}_N$) with a high nitrogen content on top of a C-enriched layer (${\gamma}_C$) with a high carbon content, leading to a significant increase in surface hardness. The surface hardness reached up to about $1050HV_{0.01}$, which is about 4 times higher than that of the untreated sample ($250HV_{0.01}$). The thickness of the hardened layer increased with increasing treatment time and $N_{2}$ gas level in the atmosphere and reached up to about $25{\mu}m$. In addition, the corrosion resistance of the treated samples without containing $Cr_{2}N$ precipitates was enhanced than that of the untreated samples due to a high concentration of N on the surface. However, longer treatment time (25% $N_{2}$, 30 h) and higher $N_{2}$ gas composition (35% $N_{2}$, 20 h) resulted in the formation of $Cr_{2}N$ precipitates in the N-enriched layer, which caused the degradation of corrosion resistance.

니켈계 초합금 CMSX 6 단결정 주조조직의 석출물구조 분석 (Structural analysis of Precipitates in a Nickel based Cast Single Crystal of CMSX 6)

  • 안성욱;;;김수철;임옥동;김승호;진영훈;최종수;이재훈;이상준;서동이;이태훈;허무영
    • 한국재료학회지
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    • 제8권12호
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    • pp.1165-1169
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    • 1998
  • 제1세대 니켈계 단결정 초합금인 CMSX 6를 사용하여 셀렉타법으로 진공 정밀주조하여 단결정을 제작하였다. 주형온도 약 150$0^{\circ}C$, 주입온도 약 163$0^{\circ}C$와 용탕 주입 직후 주형을 2.5mm/분 속도로 하강시켜 단결정을 성장시켰다. 단결정 주조조직에서 기지와 공정조직은 ${\gamma}$' 석출물(Ni$_3$(Al, Ti)) 모양과 크기에 따라 각각 모두 두영역으로 구분되었으며, 공정조직의 Ti함랗은 기지보다 높았다. 즉, EPMA 및 CBED 분석 등으로 ${\gamma}$' 석출물을 분석한 결과, 기지내의 ${\gamma}$'은 크기가 0.5~0.7$\mu\textrm{m}$ 이하이며 화학조성상 Ni$_3$Al에 가까웠으며 격자구조도 Ll$_2$를 나타내었다. 반면에 공정조직에 가까울수록 ${\gamma}$' 크기는 1.0$\mu\textrm{m}$보다 컸으며, 모양도 판상형의 거대한 모양으로 바뀌었다. 화학조성 또한 Ni$_3$Ti에 가까웠으며 격자구조도 D $O_{24}$를 나타내었으므로 수지상과 공정조직의 ${\gamma}$' 석출물은 화학조성 및 격자구조가 상이함을 알 수 있었다.

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LASER SURFACE ANNEALING FOR IMPROVING HYDROGEN EMBRlTTLEMENT RESISTANCE OF AGED INCONEL 718: EVALUATION OF THE EFFECTS OF PRECIPITATES

  • Liu, Liufa;Tanaka, Katsumi;Hirose, Akio;Kobayashi, Kojiro F.
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.570-576
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    • 2002
  • Application of the aged Inconel 718 in hydrogen environment is seriously restraint by its high hydrogen embrittlement (HE) sensitivity. m previous researches, we have suggested the possibility and applicability of the laser surface annealing (LSA) process in improving the HE resistance of this alloy. Sequentially, a study on the effects of the precipitates in the Inconel 718 on its HE sensitivity was conducted in this research. Firstly, flat bar specimens were heat-treated to obtain various kinds of precipitation microstructures concerning the ${\gamma}$" phase and the 6 phase. Hydrogen was charged into the specimen by a cathodic charging process. The loss in reduction of area (RA) caused by hydrogen charging was used to assess the HE sensitivity. The HE sensitivity of the alloy was lowered with decreasing the volume fraction of ${\gamma}$". Moreover, it was possible to increase the HE resistance of the aged alloy by dissolving the $\delta$ phase, keeping the strength at the same level as that of the common aged alloy. Thus, we concluded that both the $\delta$ phase and the ${\gamma}$" phase affected the HE sensitivity of Inconel 718. Next, two kinds of notch tensile specimens were fabricated, one kind having $\delta$ phase and the other having no $\delta$ phase. All these specimens were aged via the same aging heat treatment process. The LSA process annealed a thin layer of the notch bottom of each specimen. One specimen of each kind was charged with hydrogen by the cathodic hydrogen charging process. Loss in the notch tensile strength (NTS) caused by hydrogen was used to evaluate the HE sensitivity. It was found that while the HE sensitivity of conventionally aged Inconel 718 was decreased by the LSA process, the HE sensitivity of the $\delta$-free aged Inconel 718 could further be decreased. Therefore, for applications in hydrogen environments, it is possible to fabricate alloys with both good HE resistance and high strength by controlling the precipitation conditions, and to improve HE resistance further via applying the LSA process.

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열간 등압 성형된 니켈기 초내열 합금 IN 713C 분말 소결체의 특성 평가 (Characterization of Hot Isostatically Pressed Ni-Based Superalloy IN 713C)

  • 김영무;김은표;정성택;이성;노준웅;이성호;권영삼
    • 한국분말재료학회지
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    • 제20권4호
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    • pp.264-268
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    • 2013
  • Nickel-based superalloy IN 713C powders have been consolidated by hot isostatic pressing (HIPing). The microstructure and mechanical properties of the superalloys were investigated at the HIPing temperature ranging from $1030^{\circ}C$ to $1230^{\circ}C$. When the IN 713C powder was heated above ${\gamma}^{\prime}$ solvus temperature (about $1180^{\circ}C$), the microstructure was composed of the austenitic FCC matrix phase ${\gamma}$ plus a variety of secondary phases, such as ${\gamma}^{\prime}$ precipitates in ${\gamma}$ matrix and MC carbides at grain boundaries. The yield and tensile strengths of HIPed specimens at room temperature were decreased while the elongation and reduction of area were increased as the processing temperature increased. At $700^{\circ}C$, the strength was similar regardless of HIPing temperature; however, the ductility was drastically increased with increasing the temperature. It is considered that these properties compared to those of cast products are originated from the homogeneity of microstructure obtained from a PM process.

Nimonic 80A 초내열합금의 경도와 전기화학적부식에 미치는 시효열처리의 효과 (The Effects of Aging Heat Treatments on the Hardness and Electrocemical Corrosion for the Nimonic 80A Superalloy)

  • 나은영
    • Journal of Advanced Marine Engineering and Technology
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    • 제22권5호
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    • pp.660-669
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    • 1998
  • In this paper the Hardness and Electro-chemical corrosion of the Nimonic 80A superalloy were studied. It aging heat treatments was carried out at $650^{\circ}C$, $700^{\circ}C$, $750^{\circ}C$,$800^{\circ}C$ and $850^{\circ}C$ with different time of 20min , 30min 1hour, 2hours, 4hours, and 16hours additionally 64hours and 128hours at $650^{\circ}C$. The obtained results were as follows; 1. As aging temperature increased the time for the maximum hardness was reduced from 128hours at $650^{\circ}C$ to 30min at $850^{\circ}C$ whereas the highest hardness was reduced from Hv 381 at $650^{\circ}C$ to Hv 321 at $850^{\circ}C$. 2. In the Electro-chemical corrosion test as a function of aging heat treatment time and tem-perature the corrosion potential was reversely proportional to Hardness which indicated the effects of ${\gamma}/{\gamma}'$ coherency of base material and precipitate. 3. Initiation point of the pitting was observed at grain boundary twin boundary and near${\gamma}'$ pre-cipitates. The results of composition analysis by EDS at this point indicated that sulphur originat-ed from 1N $H_2SO_4$ solution was found in depletion at the grain boundaries and the pit which arouse in the near precipitates were lack of Al Ti and Ni which are the main element of ${\gamma}'$ The depletion of such element was cause breakdown of passive film.

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AISI304L 강에 저온 플라즈마침탄 처리 시 처리조건에 따른 표면특성평가 (The Influence of Treatment Condition During Low Temperature Plasma Carburizing of AISI304L Stainless Steel)

  • 이인섭
    • 한국해양공학회지
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    • 제25권1호
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    • pp.56-60
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    • 2011
  • A low temperature plasma carburizing process was performed to AISI 304L austenitic stainless steel to achieve the enhancement of surface hardness without a compromise in their corrosion resistance. Attempts were made to investigate the influence of the processing temperatures on the surface-hardened layer during low temperature plasma carburizng in order to obtain the optimum processing conditions. The expanded austenite (${\gamma}C$) was formed on all the treated surfaces. Precipitates of chromium carbides were detected in the hardened layer (C-enriched layer) only for the specimen treated at $500^{\circ}C$. The hardened layer thickness of ${\gamma}C$ increased up to about $35\;{\mu}m$, with increasing treatment temperature. The surface hardness reached about 1000 $HK_{0.05}$, which is about 4 times higher than that of the untreated sample (250 $HK_{0.05}$). Minor loss in corrosion resistance was observed for the specimens treated at temperatures of $310^{\circ}C-450^{\circ}C$ compared with untreated austenitic stainless steel. Particularly, the precipitation of chromium carbides at $500^{\circ}C$ led to a significant decrease in the corrosion resistance.

초내열합금 Haynes 282 주조합금의 크리프강도에 미치는 시효처리의 영향 (Effect of Aging Time on Creep Property of Cast Haynes 282 Superalloy)

  • 김영주;안용식
    • 동력기계공학회지
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    • 제21권6호
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    • pp.13-20
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    • 2017
  • Ni-base superalloy Haynes 282 was developed as a gas turbine material for use in the ultra-super-critical stage (USC) of next-generation coal-fired power plants. Temperatures in the USC stage exceed $700^{\circ}C$ during operation. In spite of its important role Haynes 282 in increasing the performance of high-pressure turbines, as a result of its high-temperature capability, there is little information on the microstructure, deformation mechanism, or mechanical properties of the cast condition of this alloy. The aim of present study is to examine the creep properties of cast alloy and compare with wrought alloy. The ${\gamma}^{\prime}-precipitates$ were coarsen with the increase of aging time ranging from 8 to 48 hrs. A creep test performed at $750^{\circ}C$ showed faster minimum creep rate and shorter rupture lifetime with the aging time. A creep test performed showed only a slight difference in the rupture life between cast and wrought products. Based on the creep test results, the deformation mechanism is discussed using fractographs.

Metal Cupferrate Complex에 關한 硏究 (第1報) 分光 光電法에 의한 Cupferron 定量 (Studies on the Metal Cupferrate Complexes-1 Spectrophotometric Determination of Cupferron)

  • 김시중
    • 대한화학회지
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    • 제7권1호
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    • pp.29-33
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    • 1963
  • A new method determining the micro amount of cupferron spectrophotometrically was investigated and was considered on the various factors which affect on the method. The method was as follows; ferric alum solution was added in a suitably acidified solution of cupferron. After the precipitates of Fe(Ⅲ)-cupferrate were formed, they were extracted with chloroform and the absorbancy of the organic phase was measured by spectrophotometer, Beckmann Model B (1cm quartz cell). The stable maximum wavelength was 325 $m{\mu}$ at 3.0 to 5.6 of the optimum pH and it obeyed on Boer's law in the range of 5.76 ${\gamma}/ml$ to 74.80 ${\gamma}/ml$ of cupferron. The maximum wavelength was independent on pH, concentration of cupferron and of ferric alum. The absorbancy at 325 $m{\mu}$ was not affected by $SO_4^{--}$ and Ac, but was varied by $Cl^-$ and $NO_3^-$. Sulfuric acid and acetate buffer are preferred to the acid and buffer solution adjusting the pH. At higher acidity, however, the absorbancy was somewhat lowered because of the decomposition of cupferron, and at too high concentration of ferric alum, it was also decreased because of the difficulty in the extraction. By this method, it was able to determine cupferron quantitatively in the percent error of 1.18.

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분말야금법과 주조법으로 제조한 자동차 터보차져강의 고온산화 (High-temperature Oxidation of Turbocharger Steels Manufactured by Powder Metallurgy and Casting)

  • 박순용;이동복
    • Corrosion Science and Technology
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    • 제14권3호
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    • pp.132-139
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    • 2015
  • Turbocharger steels were manufactured by the powder metallurgical and casting method. They consisted primarily of a large amount of ${\gamma}$-Fe, a small amount of ${\alpha}$-Fe, and fine $Nb_6C_5$ precipitates. The casting method was better than the powder metallurgical method, because a sound matrix with little oxides were obtained. When turbocharger steels were oxidized at $900^{\circ}C$ for 50 h, $Mn_2VO_4$ and (Mn,Si)-oxides were formed along grain boundaries, while $Mn_2O_3$ and $CrMn_2O_4$ were formed intragranularly. Fe, Nb, and Ni were depleted in the oxide scale.