• Title/Summary/Keyword: Precipitated calcium carbonate

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Production of High purity $Mn_3O_4$Powder by Precipitation of Calcium fluoride in the Manganese Leaching Solution (망간침출액에서 불화칼슘화에 의한 高純度 망간酸化物의 製造)

  • 한기천;이계승;최재석;신강호;조동성
    • Resources Recycling
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    • v.11 no.1
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    • pp.3-8
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    • 2002
  • In order to make the high purity Mn$_3$O$_4$powder for the raw material of soft ferrite, Mn is extracted from the dust and the extracted solution is refined. The dust is generated in producing a medium-low carbon ferromanganese and contains 90% Mn$_3$O$_4$. Mn$_3$O$_4$in the dust was reduced into MnO by roasting with charcoal. Injection of the 180g/L of the reduced dust into 4N HCI solution increased pH of the leaching solution higher than 5 and then a ferric hydroxide was precipitated. Because the ferric hydroxide co-precipitates with Si ion etc, Fe and Si ion was removed from the solution and the about 10% Mn solution was obtained. The solution was diluted with water to Mn-15000 ppm and $NH_4$F was injected into the diluted solution at $70^{\circ}C$ to the F-3000 ppm. As a result, Ca ion is precipitated as $CaF_2$and the residual concentration of Ca was 14 ppm. Injection of the equivalent (NH$1.5M_4$)$_2$$CO_3$solution as 2 L/min at $25^{\circ}C$ into the above solution precipitated a fine and high purity $MnCO_3$powder. The deposition was filtrated and roasted at $1000^{\circ}C$ for 2 hours. As a result, $MnCO_3$powder is converted into $Mn_3$$O_4$powder and it had $8.2\mu$m of median size. The final production is above 99% $Mn_3$$O_4$powder and it satisfied the requirement of high purity $Mn_3$$O_4$powder for a raw material of soft ferrite.

Synthesis of nano-crystalline slaked lime using design of experiment (실험계획법을 이용한 나노 결정 소석회 합성)

  • Kim, Jin-Seong;Kim, Jung-Woo;Lee, Hee-Soo;Kim, Yong-Nam;Shin, Hyun-Gyoo;Kim, Hwan
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.18 no.4
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    • pp.174-178
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    • 2008
  • Nano-crystalline slaked lime was synthesized using design of experiment. In order to synthesize slaked lime, calcium chloride $(CaCl_2)$ and urea were used as starting materials. Calcium chloride solution and urea solution were mixed and heated in vessel that calcium carbonate was precipitated during heating. Precipitates were filtered, washed several times using D.I.water and ethanol and finally dried in oven. Slaked lime $(Ca(OH)_2)$ has been fabricated by the hydration of calcined $CaCO_3$. Design of experiment (Taguchi method) was used to optimize parameter, to minimize noise factors of experiment and to statistically analyze the results. Slaked lime having about 50 nm in optimized crystallite size could be obtained by calcination of $CaCO_3$ at $1000^{\circ}C$ for 0.5 h and hydration with D.I water containing ethanol and oxalic acid.

An experimental study on preparation of precipitated calcium carbonate using Ca component dissolution characteristics and liquid carbonation by the Industrial byproducts (산업부산물의 Ca 성분 용출 특성 및 액상탄산화 반응을 이용한 침강성 탄산칼슘 제조에 관한 실험적 연구)

  • Lim, Yun-Hui;Lee, Ju-Yeol;Shin, Jae-Ran;Choi, Chang-Sik;Hong, Bum-Ui;Kang, Ho Jong;Park, Byung Hyun
    • Journal of the Korean Applied Science and Technology
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    • v.32 no.1
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    • pp.116-126
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    • 2015
  • The present study utilized a shuttle mechanism of wet chemical absorption using MEA. In addition, industrial by-products containing a large amount of inorganic alkali substances were utilized for wet carbonization process. Chemical pretreatment of industrial by-products extracted calcium ions. ICP result of calcium ion was obtained up to 17,900 ppm(17.9%) by acidic substance. And also, In this work, 94% of recovery rate was obtained using wet MEA absorption process from $CO_2$ flow at the ambient condition. Through the liquid carbonation process, a sludge was fixed with rate of 0.175 mg of $CO_2$ per mg of sludge. It was found from XRD results that the structure of final product was composed of a calcite structure which is general structure of $CaCO_3$.

A Brief Review on Limestone Deposits in Korea, Vietnam and Applications of Limestone

  • Kwak, Yujung;Tuan, Lai Quang;Jung, Euntae;Jangb, Changsun;Oh, Chaewoon;Shin, Kyung Nam
    • Journal of Energy Engineering
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    • v.29 no.3
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    • pp.42-49
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    • 2020
  • Precipitated Calcium Carbonate (PCC) can be utilized in energy-effective paper production. Limestone is a raw material for synthesizing PCC. Since the PCC production yield depends on the physicochemical properties of the limestone, a basic investigation of the raw limestone is required. This study provides a brief review of the origin of limestone, limestone distribution characteristics, and limestone deposits in Korea and Vietnam. Most limestones in Korea were formed in the Paleozoic era. On the other hand, limestones in Vietnam have various ages from the Precambrian to the Triassic. Limestone is the most largely produced mineral in Korea, but Vietnam has 5 times more amount of limestone reserves than Korea.

Paper Strength Improvement by Anionic PAM and Cationic Starch Adsorbed PCC (음이온성 PAM과 양이온성 전분으로 도포된 경질탄산칼슘에 의한 종이 강도 향상)

  • Choi, Do-Chim;Choi, Eun-Yeon;Won, Jong Myoung;Cho, Byoung-Uk
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.45 no.1
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    • pp.59-66
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    • 2013
  • Fillers have been used for printing paper to improve printability, sheet formation and optical properties and to reduce production costs by replacing expensive wood pulps. However, an increased filler content will decrease paper strength because filler particles interfere with fiber-fiber bonding. In order to increase filler content without sacrificing too much paper strength in high filler content papers, the surface of precipitated calcium carbonate (PCC) has been modified by adsorbing anionic polyacrylamide and cationic starch in series. The adsorbed polymer layers would enhance interactions between the filler surface and the fiber surface, improving internal bonding. It was found that the modified PCC increased paper strength at a given filler content compared to the coventional method. Negligible differences in optical properties and formation of paper, filler and fines retention and drainage on the wire section were observed between the modified and the conventional PCC. However, the decreased bulk of paper was observed when the modified PCC was used.

Appropriate Technology for the Paper Recycling: A New Paradigm

  • Vu, Hong Ha Thi;Lai, Tuan Quang;Ahn, Ji Whan
    • Journal of Energy Engineering
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    • v.27 no.2
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    • pp.81-88
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    • 2018
  • Every day a huge amount of paper is being used, most of them are thrown after using. This directly impacts on the environment. Therefore, waste paper management is necessity to protect the environment from its annihilation and pollution. Paper recycling products consist of printing paper, newspaper, corrugated containers, magazine paper and so on. Reuse waste paper will reduce the consumption of wood and virgin pulp as recycling one ton of newsprint can save approximately 1 ton of wood, meanwhile recycling 1 ton of printing paper can save more than 2 tons of wood. With increasing recycling rates, lower quality paper fractions may be included. Thus the selection of a paper recycling technology is a crucial first design consideration. The paper recycling must be accompanied by appropriate technology to manage a huge volume of wastepaper. The specific objectives of this study were as follows: (1) comprehensive literature reviews of paper production and consumption, (2) figure out about paper recovery and utilization, (3) investigate the paper recycling in the sustainable times, (4) introduce eco-friendly recycling technology to paper industry.

Morphologies of Aragonite Synthesized from Scallop Shells and Lime Stones by Successive Reaction

  • Keiko Sasaki;Hiroyuki Kobayashi;Yoo, Kyoung-Keun;Masami Tsunekawa
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.331-336
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    • 2001
  • Aragonite type of precipitated calcium carbonate was synthesized by the successive reaction with hybridization of waste scallop shells with limestone. In the first step, carbonation was performed by using calcined limestone with low brightness, followed by the additional carbonation using calcined-hydrous scallop shells with high brightness. The temperature and the amount ratio of calcined limestone to calcined-hydrous scallop shells were examined as parameters in the experimental conditions. The products were characterized by XRD, SEM. in addition to measurements of brightness index. the specific surface area, and bulk density. The amount ratio of limestone to scallop shell affected not only the brightness but also morphologies of products. The increase in relative amounts of limestone leads to decrease in brightness and bumpy surface of particles. High temperature reaction produces aragonite particles with longer sizes and higher bulk densities. This study has made an attempt to establish the synthesis of aragonite with high brightness and high strength by utilization of waste scallop shells.

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Differences in Characteristics of Recycled ONP for CaCO3 Adding Techniques (CaCO3 첨가법에 따른 재생 ONP의 특성변화)

  • Ahn, Young-Jun;Nam, Seong-Young;Um, Nam-Il;Ahn, Ji-Whan;Han, Choon
    • Journal of the Korean Ceramic Society
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    • v.51 no.2
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    • pp.97-102
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    • 2014
  • In order to improve the refresh rate of old newspaper(ONP), PCC shape-controlling experiments were carried out. The effect of a PCC polymorph on improving the quality of old newspaper was studied for a transformation from waste paper to eco-friendly paper. The synthesis of PCC consists of an in-situ process and a loading process to enhance the refresh rate of old newspaper. The characteristics between the in-situ process and the loading process could be analysed by SEM analyses of coated fiber surfaces. The retention rate ranges from 65 to 67% after the application of the in-situ process, and that after the loading process ranges from 55 to 58%. The retention rates thus show a difference of about 7-10%. In addition, the whiteness and ERIC characteristics of the in-situ process gave more efficient results than those of the loading process.

Optical Characteristics of Eco-friendly In-situ Recycled Paper with Limestone as Filler (석회석을 원료로 사용한 재생용지의 친환경 In-situ Filler로서의 광학적 특성 연구)

  • Lee, Hyun-Jae;Lee, Lown;Kim, Chun-Sik;Nam, Seong-Young;Seo, Yung-Bum;Ahn, Ji-Whan
    • Journal of the Korean Ceramic Society
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    • v.51 no.2
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    • pp.132-137
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    • 2014
  • The study was performed with low-grade limestone, which is used to make cement or is disposed of due to its low CaO content. In this study, the optimal condition of limestone with which to manufacture precipitated calcium carbonate (PCC) and limestone in fiber was determined through in-situ reactions. The best firing condition is with slaked lime with rapid cooling after 2 h of firing at $1000^{\circ}C$. In addition, the content of CaO can be increased by sorting the low-grade limestone using a 200 mesh filter, and the optical quality of old newspaper (ONP) was similar when using both low-grade and high-grade limestone. Also, controlling the particle size of PCC is an important factor pertaining to the optical characteristics of paper.

The Use of Oyster Shell Powders for Water Quality Improvement of Lakes by Algal Blooms Removal

  • Huh, Jae-Hoon;Choi, Young-Hoon;Lee, Hyun-Jae;Choi, Woo Jeong;Ramakrishna, Chilakala;Lee, Hyoung-Woo;Lee, Shin-Haeng;Ahn, Ji-Whan
    • Journal of the Korean Ceramic Society
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    • v.53 no.1
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    • pp.1-6
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    • 2016
  • In this year, Koreans have a shortage in agricultural and drinking water due to severe algal blooms generated in major lakes. Waste oyster shells were obtained from temporary storage near the workplace at which oysters were separated from their shells. Heating ($1000^{\circ}C$ for 1 h in air) was employed to convert raw oyster shell powders into calcium oxide powders that reacted efficiently with phosphorus and nitrogen to remove algal blooms from eutrophicated wastewater. As the dispersed amount of heated oyster shell powders was increased, water clarity and visual light penetration were improved. Coagulation, precipitation and carbonation process of the heated oyster shell powders in a water purifier facilitated removal of eutrophication nutrient such as phosphorus and nitrogen, which is both beneficial and economically viable. $CO_2$ implantation by carbonation treatment not only produced thermodynamically stable CaO in oyster shells to derive precipitated calcium carbonate (PCC) but also accelerated algal removal by activation of coagulation and precipitation process. The use of oyster shell powders led to a mean reduction of 97% in total phosphate (T-P), a mean reduction of 91% in total nitrogen (T-N) and a maximum reduction of 51% in chemical oxygen demand (COD), compared with the total pollutant load of raw algal solution. Remarkable water quality improvement of algal removal by heated oyster shell powders and PCC carbonation treatment will allow utilization as water resources to agricultural or industrial use.