• Title/Summary/Keyword: Pre-cutting

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Measurement and assessment of imperfections in plasma cut-welded H-shaped steel columns

  • Arasaratnam, P.;Sivakumaran, K.S.;Rasmussen, Kim J.R.
    • Steel and Composite Structures
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    • v.6 no.6
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    • pp.531-555
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    • 2006
  • H-shaped welded steel column members are fabricated by welding together pre-cut flanges and the web. Modern fabricators are increasingly using plasma-cutting technique instead of traditional flame cutting. Different fabrication techniques result in different degrees of geometric imperfections and residual stresses, which can have considerable influence on the strength of steel columns. This paper presents the experimental investigation based temperature profiles, geometric imperfections, and built-in residual stresses in plasma cut-welded H-shaped steel column members and in similar flame cut-welded H-shaped steel columns. Temperature measurements were taken during and immediately after the cutting operations and the welding operations. The geometric imperfections were established at closely spaced grid locations on the original plates, after cutting plates into plate strips, and after welding plate strips into columns. Geometric imperfections associated with plasma cut element and members were found to be less than those of the corresponding elements and members made by flame cutting. The "Method of Section" technique was used to establish the residual stresses in the plate, plate strip, and in the welded columns. Higher residual stress values were observed in flame cut-welded columns. Models for idealized residual stress distributions for plasma cut and flame cut welded sections have been proposed.

Development of 3-Component tool Dynamometer for Evaluation of Machinability in High Speed Machining (고속가공에서 가공성 평가를 위한 3축 공구동력계 개발)

  • Kang, Myeong-Chang;Kim, Jeong-Suk;Lee, Deuk-Woo;Lee, Ki-Yong;Kim, Jeong-Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.5 s.98
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    • pp.11-18
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    • 1999
  • Recently high speed machining is being studied actively to reduce machining time and to improve machining precision. To perform efficient high speed machining, evaluation of high speed machinability must be studied preferentially and it can be identified by investigation of cutting force. To measure cutting forces in high speed machining, dynamometer which has high natural frequency was newly designed using 3-axes piezo force sensor. For newly designed dynamometer, calibration is conducted with sensitivity of force sensor modulated and proper preload and interference force are investigated experimently. Also, cutting force signals of newly designed dynamometer are compared with those of conventional one in high speed cutting experiment and its superiority is confirmed. Then using newly designed dynamometer, high speed machinability is evaluated about cutting force and tool wear in various cutting conditions.

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Development of the Altari Radish Pre-processing System for Kimchi Production(II) - Optimum Cutter Shape for Plane Peeling - (김치생산용 알타리무 전처리가공시스템 개발(II) - 평면형 삭피칼날의 최적형상 -)

  • Min Y. B.;Kim S. T.;Kang D. H.
    • Journal of Biosystems Engineering
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    • v.30 no.3 s.110
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    • pp.161-165
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    • 2005
  • In this study, peeling test of the Altari radish on kimchi pre-processing system for mechanization was performed with the longitudinal plane peeling type with wider cutting blade than that of the peeled chip's. To determine the optimum cutter shape to match this plane peeling type, the peeling tests depending on variable cutting speed, rake angle and blade angle using the blade with thickness as 2 m and width as 50mm were performed, and the patterns of the peeled chips and peeling resistances were investigated. As the result of the tests, the rake angle of the blade with clean peeled surface of the Altari radish was over $45^{\circ}$, and the blade angle and rake angle with the minimum peeling resistance was $20^{\circ}\;and\;60^{\circ}$, respectively. The optimum peeling conditions were; the peeling speed 0.2m/s, blade angle $20^{\circ}$ and the rake angle $60^{\circ}$, and the peeling resistance of each blade was 15 N.

A Study of Improvement Method and Analysis of Type of Revegetation Measures of Rock Slopes (비탈면 녹화공법의 유형분석과 개선방안 연구)

  • Jeon, Gi-Seong
    • Journal of the Korean Society of Environmental Restoration Technology
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    • v.5 no.5
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    • pp.22-29
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    • 2002
  • This study was conducted to suggest develop revegetation methods and to classification of cutting-rock slopes revegetation type. The data was collected from pre-experienced data, reports and journal. Also research result was reflected from field research for the conditions of construction, vegetation types and field conditions. As the result of analyze, the factors affecting the plant coverage rates of cutting-rock slopes were period of construction, revegetation methods, slope gradient and slope length. Classification of cutting-rock slopes revegetation type was fourth from material of revegetation measures and spray type. It is recommended to adjust the proposed factor as environment, field condition and characteristic related with revegetation measures on slopes for the presentation of revegetation standard.

Proposal Model for Programming Numerical Control Lathe Basis on the Concept by Features

  • N.Ben Yahia;Lee, Woo-Young;B. Hadj Sassi
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.3
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    • pp.27-33
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    • 2001
  • The aim of the present work is to propose a model for Computer Aided programming of numerical Control lathe. This model is based on the concept by features. It has been developed in an Artificial Intelligence environment, that offers a rapidity as well as a precision for NC code elaboration. In this study a pre-processor has been elaborated to study the geometry of turning workpiece. This pre-processor is a hybrid system which combine a module of design by features and a module of features recognition for a piece provided from an other CAD software. Then, we have conceived a processor that is the heart of the CAD/CAM software. The main functions are to study the fixture of the workpiece, to choose automatically manufacturing cycles, to choose automatically cutting tools (the most relevant), to simulate tool path of manufacturing and calculate cutting conditions, end to elaborate a typical manufacturing process. Finally, the system generates the NC program from information delivered by the processor.

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A Study on High Accuracy Bending Work using Servo Control of Bending Machine (Bending Machine의 서보제어에 의한 고정도 굽힘가공에 관한 연구)

  • 송충현;김성식;김경석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.85-90
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    • 2001
  • Recent general Press brake has many problems in cutting high accurate products in the progress of industry. Previous hand-operated press brake needs many pre-processing works to adjust bending ang1e and marking-off works to calculate bending length. Also, the hand-operating work makes many geometric errors and has difficulty for variety-mass production. To solve these problems, this paper proposes Computer Numerical Control (CNC) general press brake and development of servo-control system based on database for reduction of geometric errors and pre-processing work time and high accuracy bending work.

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A Study on the Servo Control of Bending Machine (Bending Machine의 서보제어에 관한 연구)

  • 송충현;김성식;김경석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.410-413
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    • 1997
  • Recent general press brake has many problems in cutting high accurate products in the progress of industry. Previous hand-operated press brake needs many pre-processing works to adjust bending angle and marking-off works to calculate bending length. Also, The hand-operating work makes many geometric errors and has difficulty for variety-mass production. To solve these problems, this paper proposes Computer Numerical Control (CNC) general press brake and development of servo-control system based on database for reduction of geometric errors and pre-processing work time.

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The Improvement of Excavation Efficiency of Roadheader by Using Pre-Cracked Method in High Strength Rock (선균열공법을 활용한 고강도 암반구간 로드헤더 굴진효율 향상방안 연구)

  • Hyung-Ryul Kim;Sang-Jun Jung;Jun-Ho Kang
    • Tunnel and Underground Space
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    • v.33 no.3
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    • pp.141-149
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    • 2023
  • Recently, as the demand for urban underground space increases, urban tunnel planning is actively progressing. In particular, the application of the roadheader excavation method, which has favorable applicability to urban tunnel, is increasing. However, it is known that the roadheader excavation method has a limitation in that excavation efficiency for high strength rock with a Uniaxial Compressive Strength (UCS) of 100 MPa or more is lowered. In this study, The pre-cracked method was presented as a method to improve the excavation efficiency of roadheader for high strength rock and its applicability was evaluated. The net cutting rate was evaluated using the Bilgin prediction formula, which can calculate the net cutting rate by considering the UCS and RQD (Rock Quality Designation). It was found that the net cutting rate increased as the RQD decreased under the rock condition with the same UCS. This is judged to increase the excavation efficiency of the roadheader in the jointed high strength rock. Additionally, the field applicability of the pre-cracked method for high strength rock was verified through field tests. It was confirmed that the crack zone was formed around the charging hole, and it is considered that the pre-cracked method can be applied to the high strength rock.

Influence of Different Methods of Cutting Ampules on Drug Contamination by Glass Flakes from the Ampule (유리앰플 주사제 개봉방법이 유리조각 혼입 및 약물오염에 미치는 영향)

  • Jeong, Hyeon-Cheol;Jeon, Mi-Yang
    • Journal of Korean Academy of Fundamentals of Nursing
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    • v.16 no.2
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    • pp.207-213
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    • 2009
  • Purpose: This study was done to examine how medication contamination in a single-dose glass ampule is affected by minute glass flakes generated in different methods of cutting the ampule. Method: Sixty medication-containing glass ampules were randomly assigned to two groups. The number of glass flakes, resulting from two different cutting methods (with cotton and without cotton), were counted under the microscope. Contamination was evaluated by extracted the medication with a syringe and culturing it in E. coli, coliform, and aerobic bacteria culture media. Result: Fewer glass flakes were found in the ampules when the ampule was cut with cotton. The use of cotton, however, did not significantly change the degree of drug contamination. Conclusion: Although minute glass flakes generated in the ampule cutting operation did not significantly contaminate the medication and the use of cotton decreased the number of glass flakes in the ampules, glass flakes injected into the blood and tissues of the patient remain a risk factor. Therefore, pre-filled syringes or syringes with filters would be alternative methods and safeguards against the possible injection of glass flakes generated while cutting the ampule.

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3 Dimensional Computer Simulated Cutting Guide for the Mandibuloplasty : A Preliminary Case Report

  • Choi, Jong-Woo;Jeong, Woo Shik;Oh, Tae Suk
    • Journal of International Society for Simulation Surgery
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    • v.2 no.2
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    • pp.80-82
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    • 2015
  • The mandibuloplasty for the facial aesthetic reason has been the one of the most popular procedures in aesthetic facial bone surgery in East Asia. Most East Asian women prefer smaller-looking and smooth-shaped facial contour. Prominent mandible angle which are common in Asia would be the main problem for smooth facial contour. In addition, recently, the mandibular body and broad chin shape also are known to be remodeled in order to get the ideal smooth facial shape. However, mandibuloplasty is not that easy to cut because many patients has inward mandibular angle and the visual field in operation is limited. The aim of this trial is to try to provide the prefabricated cutting guide for the symmetric and appropriate mandibuloplasty with the surgeons. Preoperative computed tomography(CT) data were processed for the patient and computer simulation model was produced. Then, mandibuloplasty was done on the computer simulation screen. Based on this data, customized cutting guide was made. This prefabricated cutting guide was used in real mandibuloplasty bilaterally. Premade cutting guide for the mandibuloplasty based on the computer simulation turned out to be very successful in this patient. Individualized approach for each patient could be an ideal way to manage the patients in near future.