• Title/Summary/Keyword: Pre-Crack

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Tensile-Shear Fatigue Strength of Self-Piercing Rivets Joining Dissimilar Metal Sheets (이종재료 Self-Piercing Rivets 접합부의 인장-전단 피로강도)

  • Kang, Se Hyung;Kim, Taek Young;Oh, Man Jin;Kim, Ho Kyung
    • Journal of the Korean Society of Safety
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    • v.30 no.4
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    • pp.1-7
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    • 2015
  • Self-piercing riveting (SPR) process is gaining popularity due to its many advantages. The SPR does not require a pre-drilled hole and has capability to join a wide range of similar or dissimilar materials and combinations of materials. This study investigated the fatigue strength of self-piercing rivet joint with aluminum alloy (Al-5052) and steel (SPCC) sheets. Static and fatigue tests on tensile-shear specimens were conducted. From the static strength aspect, the optimal punching force for the specimen with upper SPCC (U.S) sheet and lower aluminum alloy(L.A) sheets was 34 kN. During static test the specimens fractured in pull-out fracture mode due to influence of plastic deformation of joining area. There was a relationship between applied load amplitude $P_{amp}$ and number of cycles N ; $P_{amp}=19588N_f^{-0.211}$ and $P_{amp}=4885N_f^{-0.083}$ for U.S-L.A and U.A-L.S specimens, respectively. U.A-L.S fatigue specimens failed due to fretting crack initiation around the rivet neck between upper and lower sheets.

Evaluation of Thermal Characteristics in Association with Cement Types in Massive Concrete Structure (매스콘크리트 구조물에서의 시멘트 종류별 수화발열 특성 평가)

  • 김상철;강석화;김진근
    • Journal of the Korea Concrete Institute
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    • v.11 no.6
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    • pp.3-12
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    • 1999
  • The larger, loftier and more highly strengthened the recent structures become, the greater attention is paid to the problem of thermal crack occurrence associate with hydration heat. As one of methods to solve the problem, a care has been taken to the improvement of construction such as the application of pre-cooling or pipe-cooling, adjustment of concrete block size, concrete placement timing, joint arrangement and so on. But it is expected that a proper selection of cement shall additionally contribute to the control of thermal cracks. In this study, thus, we selected 4 types of cements such as Type V for anti-sulphate, blast furnace cements (slag content of 45% and 65% respectively)and ternary blended low heat cement, and carried out mock-up tests. In every assigned time, temperatures and thermal stresses were measured and calculated from raw data. As a result of measurement, it was found that the magnitude of hydration heat is in order of blast furnace slag cement. Type V and ternary blended low heat cement. Results of thermal stresses were same as the order of temperature. In addition, thermal stresses calculated from the data of strain gauges showed almost similar to those measured from effective stress gauges only when strain values were adjusted properly in accordance with initial time of stress appearance. Theoretical results agreed well with the measured values comparatively, but showed slight differences. It is inferred that these differences shall be reduced if more tests capable of evaluating thermal characteristics of concrete are carried out.

Field Tests of Hydraulic Rock Splitting Technique Using Arrays of Injection Holes with Guide Slots (유도슬롯과 주입공 배열을 이용한 수압암반절개 현장 실험)

  • Park, Jong Oh;Woo, Ik
    • The Journal of Engineering Geology
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    • v.29 no.4
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    • pp.405-415
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    • 2019
  • The cracks induced by hydraulic rock splitting technique are formed in the direction parallel to the free plane, which is perpendicular to the minimum principal stress of the ground, or is affected by the pre-existing microcracks. In this study, the hydraulic rock splitting experiments were conducted in which the guide slot was engraved in the direction parallel to the borehole axis on the biotite granite slope, and the hydraulic pressure was injected through the double packer pressure and interval section. The test results show that the cracks along with the guide slots were induced either by the double packer pressurization or the injection of hydraulic pressure into interval section, some cracks extended across the boreholes. Therefore, the hydraulic rock splitting test is expected to control efficiently the induced cracks if the guide slots are engraved in the direction of splitting and a big flow rate is applied.

Fabrication and Stability of Pd Coated Ta/YSZ Cermet Membrane for Hydrogen Separation (Pd 코팅된 Ta/YSZ 수소분리막의 제조 및 안정성)

  • Lee, Sang-Jin;Jeon, Sung-Il;Park, Jung-Hoon
    • Membrane Journal
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    • v.20 no.1
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    • pp.69-75
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    • 2010
  • Cermet membrane was fabricated with tantalum as hydrogen-permeable metal and $Y_2O_3$-stabilized $ZrO_2$ (YSZ) as ceramic supporter. Ta/YSZ cermet membrane was prepared through pre-sintering in He atmosphere and then main sintering under high vacuum and the impurities to originate from sintering and brazing could be removed by mechanical polishing. As-prepared membrane showed dense structure with continuous channel of tantalum. Hydrogen permeation experiment was conducted in the region of $200{\sim}350^{\circ}C$ using Ta/YSZ membrane coated with Pd for hydrogen dissociation. The crack in membrane was formed at $300^{\circ}C$ and the Pd coating layer has flaked off in spots. XRD results showed that tantalum reacted with hydrogen to form $Ta_2H$. The lattice expansion by $Ta_2H$ caused deterioration for membrane.

Vibration Health Monitoring of Helicopter Transmission Systems at Westland Helicopter Ltd.

  • Kang, Chung-Shin;Choi, Sun-Woo;Ahn, Seok-Min;Horsey, M.W;Stuckey, M.J
    • International Journal of Aeronautical and Space Sciences
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    • v.1 no.1
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    • pp.48-61
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    • 2000
  • Korea Aerospace Research Institute (KARI) have gained experience with Helicopter Vibration Health Monitoring (VHM) System technology with the help of UK GKN-WHL. GKN-WHL have had many years of experience with the research and development of vibration analysis techniques to improve the health monitoring of helicopter transmissions. This activity was targeted at transmission rig testing at first, but the techniques have been progressively developed where they are now used as a part of integrated Health and Usage Monitoring (HUM) systems on many types of in-service and new helicopters. The technique development process has been considerably aided by an ever expanding database of transmission monitoring experience from both the rig testing and aircraft operations. This experience covers a wide range of failure types from naturally occurring faults to crack propagation studies and covering a wide range of transmission configurations. Primarily based on accelerometer signals GKN-WHL's vibration analysis methods have also been applied to a variety of other sensor types. The transition from an experimental environment to operational VHM systems has been a lengthy process, there being a need to demonstrate technique reliability as well as effectiveness to both regulatory (Airworthiness Authority) and commercial organizations. Another important feature of this process has been the development of close relationships with a number of VHM system hardware and software suppliers. Such an experienced GKN-WHL provides various raw vibration data which was acquired from transmission ground test rig and allow KARI to develop it's own analysis program. KARI made a program and then analyzed the data to coma pre with the results of GKN-WHL. The KARI's results both time domain signals and statistical values show comparable to GKN's.

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A Study on Constructibility of heavyweight ballast concrete with recycled iron slag (폐분철을 이용한 고중량 밸러스트 콘크리트 제조 및 시공성에 관한 연구)

  • Park, Dae-Oh;Park, Young-Shin;Park, Jae-Myung
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.785-788
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    • 2008
  • This study is focused on applying heavyweight concrete to ballast used to have stability of a ship. Generally, heavyweight concrete is made from a high density aggregate like magnetite or limonite. However, these materials are hard to obtain them from relevant companies and so expensive. Therefore, this study plans to product heavyweight ballast concrete which is easy to obtain by recycled iron slag. Heavyweight ballast concrete isn't required to meet some compressive strength in use, but it is required to have high flowable and 2.7t/m3 of bulk density to fill the ballast tank densely. The designed field mix proportion of concrete based on the results of pre-experiment shows it can control the temperature crack and has superior chloride corrosion resistance after conducting chloride corrosion experiment. Also, it is prefer that before airtightness voltile corrosion inhibiter(VCI) is added in airtight space of shipyard.

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The study on mechanical properties of PC panel with steam curing condition (증기양생 조건에 따른 터널 PC 패널의 물리적 특성에 관한 연구)

  • Ma, Sang-Joon;Jang, Pil-Sung;Shiin, Jin-Yong;Nam, Kwan-Woo
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.10 no.1
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    • pp.17-24
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    • 2008
  • Many problems exist in the current cast in place concrete lining used in domestic tunnel construction. Especially, the crack of tunnel lining brings about a social and economic problem. It has a lot of influence on stability of structure and the fine finish of lining. So enormous repair-work and reinforcement of tunnel lining could occur an running out of government's budget. In our country, there are domestic production enterprises which produce a special pre-cast concrete product, but the technical level of them is still far behind compared to developed countries. Also, optimum steam coring method is important for the production of high quality product. But there is no regulation of steam curing method in our country. This study is to investigate the properties of PC panel according to the variation of steam curing conditions such as presteaming time and rate of temperature rise. The result shows that the optimum presteaming time of steam curing method in PC panel is more than 1 hour and the desirable rate of temperature in curing chamber is about $20^{\circ}C/hr$.

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Microcrack Development in the Pocheon Granite due to Cyclic Loading (피로하중에 의한 포천화강암의 미세균열 발달특성)

  • 장보안;김영화;김재동;이찬구
    • The Journal of Engineering Geology
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    • v.8 no.3
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    • pp.275-284
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    • 1998
  • Deformation behavior and microcrack development due to uniaxial compressive cyclic loading in the Pocheon granite were investigated using the ultrasonic velocity measurements and the differential strain analysis(DSA). Most microcracks were developed along the direction parallel to the loading axis. Microcracks developed at the early stage of cyclic loading were formed by propagation of pre-existing cracks. Ultrasonic velocity measurement, DSA and measurement of permanent deformation are good tools to represent microcrack development in rock. Since results from each method are slightly different, microcrack development should be interpreted from all three methods. The magnitude of microcracks developed at the early stage of cyclic loading under 80% loading level is twice compared with those under 70% loading level. The highest volumetric crack strain is about 3000, indicating that the Pocheon granite will fail with 0.3% occupation of microcrack in volume.

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Instrumentation and system identification of a typical school building in Istanbul

  • Bakir, Pelin Gundes
    • Structural Engineering and Mechanics
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    • v.43 no.2
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    • pp.179-197
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    • 2012
  • This study presents the findings of the structural health monitoring and the real time system identification of one of the first large scale building instrumentations in Turkey for earthquake safety. Within this context, a thorough review of steps in the instrumentation, monitoring is presented and seismic performance evaluation of structures using both nonlinear pushover and nonlinear dynamic time history analysis is carried out. The sensor locations are determined using the optimal sensor placement techniques used in NASA for on orbit modal identification of large space structures. System identification is carried out via the stochastic subspace technique. The results of the study show that under ambient vibrations, stocky buildings can be substantially stiffer than what is predicted by the finite element models due to the presence of a large number of partitioning walls. However, in a severe earthquake, it will not be safe to rely on this resistance due to the fact that once the partitioning walls crack, the bare frame contributes to the lateral stiffness of the building alone. Consequently, the periods obtained from system identification will be closer to those obtained from the FE analysis. A technique to control the validity of the proportional damping assumption is employed that checks the presence of phase difference in displacements of different stories obtained from band pass filtered records and it is confirmed that the "proportional damping assumption" is valid for this structure. Two different techniques are implemented for identifying the influence of the soil structure interaction. The first technique uses the transfer function between the roof and the basement in both directions. The second technique uses a pre-whitening filter on the data obtained from both the basement and the roof. Subsequently the impulse response function is computed from the scaled cross correlation between the input and the output. The overall results showed that the structure will satisfy the life safety performance level in a future earthquake but some soil structure interaction effects should be expected in the North South direction.

A Study on the Laser Melting Deposition of Mixed Metal Powders to Prevent Interfacial Cracks (레이저 용융 금속 적층 시 결함 방지를 위한 혼합 분말 적층에 관한 연구)

  • Shim, D.S.;Lee, W.J.;Lee, S.B.;Choi, Y.S.;Lee, K.Y.;Park, S.H.
    • Transactions of Materials Processing
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    • v.27 no.1
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    • pp.5-11
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    • 2018
  • Direct energy deposition (DED) technique uses a laser heat source to deposit a metal layer on a substrate. Many researchers have used the DED technique to study the hardfacing of molds and dies. The aim of this study is to obtain high surface hardness and a sound bonding between the AISI M4 deposits and a substrate utilizing a mixed powder that contains M4 and AISI P21 powders. To prevent interfacial cracks between the M4 deposits and the substrate, the mixed powder is pre-deposited onto a JIS S45C substrate, before the deposition of M4 powders. Interfacial defects occurring between the deposits and substrate and changes in the microhardness of the intermediate layer were examined. Observations of the cross-sections of deposited specimens revealed that the interfacial cracks appeared in samples with one and two mixed layers regardless of the mixture ratio. However, the crack was removed by increasing the mixture ratio and the number of intermediate layers. Meanwhile, the microhardness in the mixed layer was found to decrease with increasing ratio of P21 powder in the mixture and that in the upper region of the deposited layers was approximately 800 HV, which was attributed to various alloying elements in the M4 powder.