• Nuclear Engineering and Technology
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• v.50 no.3
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• pp.396-410
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• 2018

To assist operators to properly assess the current situation of the plant, accurate fault diagnosis methodology should be available and used. A reliable fault diagnosis method is beneficial for the safety of nuclear power plants. The major idea proposed in this work is integrating the merits of different fault diagnosis methodologies to offset their obvious disadvantages and enhance the accuracy and credibility of on-line fault diagnosis. This methodology uses the principle component analysis-based model and multi-flow model to diagnose fault type. To ensure the accuracy of results from the multi-flow model, a mechanical simulation model is implemented to do the quantitative calculation. More significantly, mechanism simulation is implemented to provide training data with fault signatures. Furthermore, one of the distance formulas in similarity measurement-Mahalanobis distance-is applied for on-line failure degree evaluation. The performance of this methodology was evaluated by applying it to the reactor coolant system of a pressurized water reactor. The results of simulation analysis show the effectiveness and accuracy of this methodology, leading to better confidence of it being integrated as a part of the computerized operator support system to assist operators in decision-making.

• Nuclear Engineering and Technology
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• v.55 no.6
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• pp.2096-2106
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• 2023

Rotating machinery is widely applied in important equipment of nuclear power plants (NPPs), such as pumps and valves. The research on intelligent fault diagnosis of rotating machinery is crucial to ensure the safe operation of related equipment in NPPs. However, in practical applications, data-driven fault diagnosis faces the problem of small and imbalanced samples, resulting in low model training efficiency and poor generalization performance. Therefore, a deep convolutional conditional generative adversarial network (DCCGAN) is constructed to mitigate the impact of imbalanced samples on fault diagnosis. First, a conditional generative adversarial model is designed based on convolutional neural networks to effectively augment imbalanced samples. The original sample features can be effectively extracted by the model based on conditional generative adversarial strategy and appropriate number of filters. In addition, high-quality generated samples are ensured through the visualization of model training process and samples features. Then, a deep convolutional neural network (DCNN) is designed to extract features of mixed samples and implement intelligent fault diagnosis. Finally, based on multi-fault experimental data of motor and bearing, the performance of DCCGAN model for data augmentation and intelligent fault diagnosis is verified. The proposed method effectively alleviates the problem of imbalanced samples, and shows its application value in intelligent fault diagnosis of actual NPPs.

• Journal of the Korean Institute of Telematics and Electronics
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• v.27 no.1
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• pp.10-19
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• 1990

A fault tolerant control system, in which a digital back-up controller system is added on the existing analog control system, is developed for enhancing reliability of boiler control system in power plant. The digital back-up controller system(DBCS) has a multi-processor structure with capabilities of fault diagnosis, back-up control, self test, and graphic monitoring. Specifically, switching mechanism composed of expandable modules is designed so that back-up controller takes over any faulty control loops and the number of back-up control loops is determined as that of simultaneous faults. A process simulator that simulates the boiler analog control system is developed for safety test and performance evaluation prior to real plant application. DBCS is installed at the Ulsan thermal power plant, and fault tolerant control performance is assured under the faults that some controller modules are pulled out.

• Nuclear Engineering and Technology
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• v.36 no.1
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• pp.73-82
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• 2004

The deaerator of a power plant is one of feedwater heaters in the secondary system, and it is located above the feedwater pumps. The feedwater pumps take the water from the deaerator storage tank, and the net positive suction head(NSPH) should always be ensured. To secure the sufficient NPSH, the deaerator tank is equipped with the level control system of which level sensors are critical items. And it is necessary to ascertain the sensor state on-line. For this, a model-based fault detection and diagnosis(FDD) is introduced in this study. The dynamic control model is formulated from the relation of input-output flow rates and liquid-level of the deaerator storage tank. Then an adaptive state estimator is designed for the fault detection and diagnosis of sensors. The performance and effectiveness of the proposed FDD scheme are evaluated by applying the operation data of Yonggwang Units 3 & 4.

• Journal of the Korean Institute of Telematics and Electronics B
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• v.31B no.10
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• pp.53-66
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• 1994

In this paper, a fuzzy expert system is developed for fault diagnoisis of a drum-type boiler system in fossil power plants. The develped fuzzy espert system is composed of knowledge base, fuzzification module, knowledge base process module, knowledge base management module, inference module, and linguistic approximation module. The main objective of the fuzzy expert system is to check the states of the system including the drum level and detect faults such as the feedwater flow sensor fault, feedwater flow control valve fault, and water wall bube rupture. The fuzzy expert system diagnoses faults using process values, manipulated values, and knowledge base which is built via interviews and questionaries with the experts on the plant operations. Finally, the validity of the developed fuzzy expert system is shown via experiments using the digital simulator for boiler system is Seoul Power Plant Unit 4.

• Plant Journal
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• v.11 no.2
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• pp.39-44
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• 2015

According to a research that is based on a previous study, But in a different way, This study shows fault diagnosis of Induction motor bearing which runs in coal-fired power plant industries on Desulfurization absorber agitator using Spectrum analysis of Stator Current and visual inspection. As a result of harmonic content analysis of stator current spectrum, It was possible to detect ball and outer race fault frequency. The comparison in the context of this experiment proves that the amplitude of faulty frequency is increased in three times at a fault in ball and in outer race. Spectrum analysis of stator current can be used to detect the presence of a fault condition as well as experiment in faulty bearings, besides early fault detection in bearings can prevent unexpected power generation loss and emergency maintenance cost.

• Transactions of the Korean Society of Pressure Vessels and Piping
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• v.13 no.1
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• pp.48-53
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• 2017

We diagnosed the defect using the data obtained from the nuclear power plant simulator. In this paper, we diagnosed faults in the nuclear power plant system for discovery instead of the traditional single-component or device unit. We created the six fault scenarios and used a fault simulator to obtain the fault data. It was extracted pattern from acquired failure data. Neural network model was trained and simple pattern matching algorithm was applied. We presented a simulation result and confirmed that the applied algorithm works correctly.

• Nuclear Engineering and Technology
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• v.46 no.6
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• pp.753-772
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• 2014

The paper presents functional modelling and its application for diagnosis in nuclear power plants. Functional modelling is defined and its relevance for coping with the complexity of diagnosis in large scale systems like nuclear plants is explained. The diagnosis task is analyzed and it is demonstrated that the levels of abstraction in models for diagnosis must reflect plant knowledge about goals and functions which is represented in functional modelling. Multilevel flow modelling (MFM), which is a method for functional modelling, is introduced briefly and illustrated with a cooling system example. The use of MFM for reasoning about causes and consequences is explained in detail and demonstrated using the reasoning tool, the MFMSuite. MFM applications in nuclear power systems are described by two examples: a PWR; and an FBR reactor. The PWR example show how MFM can be used to model and reason about operating modes. The FBR example illustrates how the modelling development effort can be managed by proper strategies including decomposition and reuse.

• Journal of Institute of Control, Robotics and Systems
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• v.9 no.11
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• pp.958-962
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• 2003

We acquired data of injection molding machine in operation and stored the data in database. We acquired the data of injection molding machine for fault detection and diagnosis (FDD) continuously and estimated the fault results with a fuzzy algorithm. Many of FDD are applied to a huge system, nuclear power plant and a computer numerical control(CNC) machine for processing machinery. But, the research of FDD is rare in injection molding machine compare with computer numerical control machine. We appraise the accuracy of the FDD and the limit of the application to the injection molding machine. We construct the fault detection and diagnosis system based on fuzzy algorithm in the injection molding machine. Data of operating injection molding machine are acquired in order to improve the reliability of detection and diagnosis.

• Journal of IKEEE
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• v.7 no.1 s.12
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• pp.107-118
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• 2003

In this paper, dynamic control model is formulated by considering the geometrical structure of the deaerator storage tank in nuclear power plant and input-output flow rate at steady state, and we describe fault detection and diagnosis (FDD) scheme based on the adaptive estimator. The performance and effectiveness of the proposed FDD scheme are evaluated by applying real operating data obtained from the YOUNGKWANG 3 & 4 FSAR.