• Title/Summary/Keyword: Powders

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Microstructural Change and Sintering Behavior of W-Cu Composite Powders Milled by 3-Dimensional Mixer (3차원 혼합기로 볼밀링한 W-Cu 복합분말의 미세구조 변화와 소결거동)

  • 김진천
    • Journal of Powder Materials
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    • v.5 no.3
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    • pp.210-219
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    • 1998
  • The W-Cu composite powders were synthesized from W and Cu elemental powders by ball-milling process, and their microstructural changes and sintering behaviors were evaluated. The ball milling process was carried out in a 3-dimensional mixer (Turbula mixer) using zirconic ($ZrO_2$) ball and alumina ($Al_2O_3$) vial up to 300 hrs. The ball-milled W-Cu powders revealed nearly spherical shape. Microstructure of the composite powders showed onion-like structure which consists of W and Cu shells due to the moving characteristic of Turbula mixer. The W and Cu elements in the composite powders milled for 300 hrs were homogeneously distributed, and W grain size in the ball-milled powder was smaller than 0.5 $\mu\textrm{m}$. Fe impurity introduced during ball milling process was very low as of 0.001 wt%. The relative sintered density of ball-milled W-Cu specimens reached about 94% after sintering at $1100^{\circ}C$.

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Preparation of Nano-sized $BaTiO_3$ Powders by Sol-Gel Process (졸-겔 공정에 의한 $BaTiO_3$ 나노분말의 제조)

  • Kim, Yong-Ryul;Yang, Kwang-Seung
    • Journal of the Korean Applied Science and Technology
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    • v.20 no.4
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    • pp.346-352
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    • 2003
  • BaTiO$_3$, powders were prepared by sol-gel process from different aging time and reaction temperature. Particle shape, size and crystal structure of prepared $BaTiO_3$ powders were analyzed by SEM, XRD and FT-IR. Effect of aging time alternation didn't particularly show up. Spherical nano-sized $BaTiO_3$ powders were obtained from condition more than reaction temperature $55^{\circ}C$, and obtained sintered $BaTiO_3$ powders of tetragonal phase from heat-treatment at $1,100^{\circ}C$.

Characteristics of Ti-Ni-(XCu) Shape Memory Alloy Powders made by Gas Atomization Process (가스 분무법으로 제조한 Ti-Ni-XCu 형상기억합금분말의 특성)

  • 징동훈
    • Journal of Powder Materials
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    • v.6 no.2
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    • pp.171-177
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    • 1999
  • Ti-45.2at.%Ni-5at.%Cu and Ti-40.2at.%Ni-10atat.%Cu alloy powders were fabricated by gas atomization process. The microstructures, Shape, hardness and phase transformation behaviors of the powders were investigated by means of optical microscopy, scanning electron microscopy, micro-hardness measurement, x-ray diffraction analyses and differential scanning calorimetry. The hardness of the Ti-Ni-XCu alloy powders decreased as Cu-content increased. The x-ray diffraction analyses were carried out for powders without heat treatment, and those that treated at 85$0^{\circ}C$ for an hour in a vaccum state($10^5$ torr) and then quenched into ice water. The intensity of B$19^t$ phase increased with heat treating. The monoclinic B$19^t$ martensite was formed in the Ti-Ni-XCu alloy powders during cooling.

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Fabrication of $MoSi_2$-TiC Composite Powders by Mechanical Alloying (기계적 압금화에 의한 $MoSi_2$-TiC 복합분말의 제조)

  • 윤종열
    • Journal of Powder Materials
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    • v.6 no.2
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    • pp.178-185
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    • 1999
  • MoSi$_2$-TiC composite powders were fabricated by in-situ reaction through mechanical alloying. Also the monolithic MoSi$_2$ as well as TiC were synthesiced by mechanical alloying for comparison. An abrupt increase of vial surface temperature was detected due to a sudden reaction between elemental powders during milling. The reaction time for synthesis of composite powders decreased with increasing the content of (Ti+C) powder. It was found that a significant decrease of Ti grain size was observed with increasing the milling time. And the synthesis reaction of MoSi$_2$-TiC composite powders were largely dependent on the reaction between Ti and C powders.

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Recent Trends in Ferrous PM Materials in Japan

  • Takajo, Shigeaki
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 1993.11a
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    • pp.4-4
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    • 1993
  • Ferrous powder metallurgy in Japan has developed in the last four decades, where every decade is featured by certain breakthroughs in materials. The progress in PM materials is closely related to newly developed powders. Low alloy steel powders for high strength PM components are grouped into three types: Ni and/or Mo containing completely alloyed powders, Ni containing partially alloyed powders, and Cr containing completely alloyed powders. Every type has its special characteristics. The tensile strength of PM materials is improved up to 2 GPa. The hardness is also increased to exceed 500 HV with normal hardening methods, and 700 HV with novel surface treatment techniques. The present maximum of fatigue strength is 550 MPa, and that of impact energy is 100 J. Novel PM materials with improved properties are applied to a variety of automobile and other components: power steering pumps, rocker anns, valve guides and inserts, bearings, torque sensors, etc. The future outlook for the ferrous PM is Quite positive, and the industry is expected to show renewed growth by applying many types of alloy steel powders and new ferrous PM materials.

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Alloying Behavior of Nb-25 at%Al Powder Mixtures by Mechanical Alloying (Nb-25 at%Al 혼합분말의 기계적 합금화 거동)

  • 이상호
    • Journal of Powder Materials
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    • v.3 no.1
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    • pp.42-48
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    • 1996
  • To investigate the phase transformation behaviors of mechanically alloyed Nb-25 at%Al powders, the mixed Nb-25 at%Al powders were mechanically alloyed in SPEX 8000 Mixer/Mill. Mechanical alloying(MA) time was varied between 0.5 hour and 72 hours. The phase formation behaviors of these mechanically alloyed powders were examined using X-ray diffraction(XRD), scanning electron microscopy(SEM), transmission electron microscopy(TEM), and differential thermal analysis(DTA). Appreciable amorphization started from 6 hours of MA. The powders mechanically alloyed for 10 hours were in almost amorphous phase. DTA results showed that the powders mechanically alloyed for 12 hours had a strong exothermic peak about$600^{\circ}C$, whereas the powders mechanically alloyed for 6 hours had two exothermic peaks. The first peak was found to be due to the stress relief effect and the second one due to the formation of$Nb_{3}Al,Nb_{2}Al and Nb_{2}C$phases by crystallization.

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Phase Developments and Microstructure Changes of Calcium Phosphate Powders Synthesized by Recycling Eggshell (달걀껍질의 재 사용에 의해 제조 된 생체용 Calcium Phosphate 분말의 상변화 거동 및 미세구조 변화에 관한 연구)

  • Lee Sang-Jin;Kim Joo-Won
    • Journal of Powder Materials
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    • v.11 no.5
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    • pp.391-398
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    • 2004
  • Calcium phosphate powders were successfully synthesized by using re-cycled eggshell and phosphoric acid. The crystallization behavior and powder morphologies of the synthesized powders were dependent on the starting condition of the eggshell, the mixing ratio and method of the eggshell and phosphoric acid, and calcination temperature. In general, $\beta$-tricalcium phosphate was stably synthesized at about $900^{\circ}C$ for 1h at each proper mixing ratio. And, the synthesized powders showed the similar microstructures to the morphology of original eggshell with uniform particle sizes. In this study, the calcium phosphate powders were synthesized with eggshell in various processing method. And their unique microstructures obtained from the eggshell were also. observed. The crystalline developments and microstructures of the synthesized powders were examined by X-ray diffractometer and scanning electron microscopy.

Preparation of $Al_2O_3$-$ZrO_2$Composite Powders by the Use of Emulsions(IV) : Emulsion-Spray Pyrolysis Method (에멀젼을 이용한 $Al_2O_3$-$ZrO_2$ 복합분체의 제조(IV) : 에멀젼-분무열분해법)

  • 현상훈;김동준
    • Journal of the Korean Ceramic Society
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    • v.27 no.8
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    • pp.955-964
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    • 1990
  • A new process of emulsiion-spray pyrolysis for synthesizing ceramic powders was developed and the characteristics of Al2O3-20w/o ZrO2 composite powders prepared by this method were investigated. The composite powders synthesized in this study were spherical dense particles with 0.1~0.4${\mu}{\textrm}{m}$ of diameter. As found in powders derived by the emulsion-hot kerosene drying method, all zirconia in Al2O3-20w/o ZrO2 powders heat-treated at 120$0^{\circ}C$ was in the tetragonal form at room temperature. The relative density and the fracture toughness of composites sintered at 1$650^{\circ}C$ for 4hrs were 95% and 5.2MPa.m1/2, respectively.

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Formulation and Magnetic properties of Sr-ferrite powders by Modified spray co-roasting (단순화된 분무열분해법을 이용한 Sr-ferrite 제조와 자기특성)

  • 김효준;조태식;남효덕;양충진
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1998.06a
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    • pp.49-52
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    • 1998
  • Preparation of hexagonal strontium-ferrite by modified spray co-roasting(MSC:H) which is expected to shorkn the length of the process and to elevate the magnetic properties of hard ferrite was studied. We prapared $Fe_2O_3/SrCO_3$ mixture powders by MSCR after stirring ionized $FeCI_2$ in distilled water with solid state $SrCO_3$. And then calcined the mixture powders up to $1150^{\circ}C$ for Sr-ferrite powders It is possible to prepare hexaferrite powders with high saturation magnetization (Ms > 69 emu/g) , coercivity (Hc > 4000 Oe) The nlagnetic values of saturation magnetization iire higher than those achieved by the conventional technique.

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Synthesis of Ultrafine Silicon Nitride Powders by the Vapor Phase Reaction (기상반응에 의한 $Si_3N_4$ 미세분말의 합성)

  • 유용호;어경훈;소명기
    • Journal of the Korean Ceramic Society
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    • v.37 no.1
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    • pp.44-49
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    • 2000
  • Silicon nitride powders, were synthesized by the vapor phase reaction using SiH4-NH3 gaseous mixture. The reaction temperature, ratio of NH3 to SiH4 gas and the overall gas quantity were varied. The synthesized powders were characterized using X-ray, TEM, FT-IR and EA. The synthesized silicon nitride powders were in amorphous state, and the average particle size was about 100nm. TEM analysis revealed that the particle size decreased with increasing reaction temperature and gas flow quantity. As-received amorphous powders were annealed in nitrogen atmosphere at 140$0^{\circ}C$ for 2h, then the powders were completely crystallized at 0.2 ratio of NH3 to SiH4.

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