• 제목/요약/키워드: Powder reaction

검색결과 1,635건 처리시간 0.03초

고순도 초미립 분체제조를 위한 분무열분해법의 응용 (Application of Spray Pyrolysis Process for Production of Ultra Pure and Fine Powder.)

  • Yu, Jae-Keun;Park, Hee-Beom;Park, Joo-Ill;Han, Jung-Soo;Han, Jin-A;Nam, Yung-Hyeon
    • 한국산학기술학회:학술대회논문집
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    • 한국산학기술학회 2000년도 추계학술대회
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    • pp.39-41
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    • 2000
  • Newly modified spray Pyrolysis system was developed to Produce ultra Pure and fine Powder by spray Pyrolysis Process. In this system, raw material solution was effectively atomized and sprayed into the reaction furnace. Also, thermal decomposition process fully completed in the three zone reaction furnace, and produced powder was effectively collected. A technology to reduce impurities in complex acid solution below 20ppm was also developed. The characteristics of produced powder were studied by changing the reaction conditions such as reaction temperature, the injection velocity of the solution and air, nozzle tip size and concentration of solution. The morphology of powder had spherical shape under the most experimental conditions, and the composition and the particle size distribution were almost uniform. Under the most experimental conditions average particle size of most produced powder was below 100nm.

화학 증착법에 의한 $TiO_2$ 초미분의 제조 및 입자 특성에 관한 연구 (Synthesis and Characterization of $TiO_2$ Ultrafine Powder by Chemical Vapor Deposition)

  • 염선민;이성호;김광호
    • 한국세라믹학회지
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    • 제32권1호
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    • pp.37-44
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    • 1995
  • TiO2 fine powders were synthesized using oxygenolysis and hydrolysis reaction of TiCl4 vapor in gas phase. The TiO2 powder synthesized showed morphological differences depending on reaction system as follows: TiCl4-O2 reaction system produced the monosized particles having polyhedral shape with well-defined crystal planes and the particles did not agglomerate into secondary particles. TiCl4-H2O reaction system, whereas, produced the spherical secondary particles which consisted of fine primary particles. Other powder characteristics such as particle size, impurity content and rutile content are also reported in this study.

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치관보철용 Hydroxyapatite의 기계적 물성에 미치는 pH 및 반응온도의 영향 (Effect of pH and Reaction Temperature on Mechanical Properties of Hydroxyapatite for Dental prosthesis)

  • 정인성;허호영
    • 대한치과기공학회지
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    • 제26권1호
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    • pp.89-96
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    • 2004
  • Hydroxyapatite powder were synthesized by precipitation method, varying pH, and reaction temperature. The powders were heated at 1,200$^{\circ}{\cdots}$ and 1,300$^{\circ}{\cdots}$ for fabrication of dental prosthesis. The results are as follows: Synthesized powder showed the smallest particle in size, under the conditions of pH 11 and reaction temperature 37$^{\circ}{\cdots}$. The hydroxyapatite was partially converted to $\alpha,\;\beta$-TCP at 1,200$^{\circ}{\cdots}$ and 1,300$^{\circ}{\cdots}$. Mechanical strength of sample was affected by such powder preparation conditions as pH and reaction temperature and sintering temperature. The mechanical strength of sample prepared under the same conditions was increased with increasing pH, reaction temperature and sintering temperature.

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기계적 합금화에 의한 Ni Silicide 분말의 합성에 미치는 원소 분말의 입도 및 형상의 영향 (Effects of Elemental Powder Particle Size and Shape on the Synthesis of Ni Silicides by Mechanical Alloying)

  • 변창선
    • 한국분말재료학회지
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    • 제6권3호
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    • pp.215-223
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    • 1999
  • The synthesis of $Ni_5Si_2,\;Ni_2Si$ and NiSi has been investigated by mechanical alloying (MA) of Ni-27.9at%Si, Ni-33.3at%Si and Ni-50.0at%Si powder mixtures. As-received and premilled elemental powders were subjected to MA. The as-received Ni powder was spherical and the mean particle size 48.8$\mu$m, whereas the premilled Ni powder was flaky and the mean particle diameter and thickness were found to be 125 and 5$\mu$m, respectively. The mean surface area of the premilled Mi powder particle was 3.5 times as large as that of the as-received Ni powder particle. The as-received Si powder was was 10.0$\mu$m. Self-propagating high-temperature synthesis (SHS) reaction, followed by a slow reaction (a solid state diffusion), was observed to produce each Ni silicide during MA of the as-received elemental powders. In other word , the reactants and product coexisted for a long period of MA of time. Only SHS reaction was, however, observed to produce each Ni silicide during MA of the premilled elemental powders, indicating that each Ni sillicide formed rather abruptly at a short period of MA time. The mechanisms and reaction rates for the formation of the Ni silicides appeared to be influenced by the elemental powder particle size and shape as well as the heat of formation of the products $(Ni_5Si_2$longrightarrow-43.1kJ/mol.at., $Ni_2Si$$\rightarrow$-47.6kJ/mol.at.).

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Octopole Reaction Cell이 장착된 ICP-MS에 의한 분유 중 셀레늄의 정량 (Determination of selenium in milk powder by octopole reaction cell ICP-MS)

  • 조성일;김미주;김용하;민영근;김영상
    • 분석과학
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    • 제19권3호
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    • pp.203-210
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    • 2006
  • Octopole reaction cell inductively coupled plasma mass spectrometer (ORC-ICP-MS)를 이용하여 우유 분말시료 중 극미량의 셀레늄(Se)을 정량하였다. 반응가스로 $H_2$를 사용함으로써 극미량 측정에서 발생되는 다원자 이온 종들과 공존 원소에 의해 발생되는 분자들의 방해를 현저하게 제거하였다. Normal mode에 비해서 $H_2$ cell gas mode는 정확성과 정밀성을 크게 향상시켰으며, 우유 표준시료의 보증 값에 비해 정량한 결과는 평균 102.7%로 약간 높게 나타났고, 5회 정량한 값에 대한 상대표준편차는 7.6%이었다.

용융염계에서 자전연소합성법에 의한 α-Si3N4분말의 제조 - 2. 반응물의 증가 (Preparation of α-Si3N4 Powder in Reaction System Containing Molten Salt by SHS - Part 2. Scale-Up)

  • 윤기석;양범석;박영철;원창환
    • 한국세라믹학회지
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    • 제41권9호
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    • pp.703-708
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    • 2004
  • 앞선 논문 분말의 제조에서 정립한 $\alpha$-Si$_3$N$_4$ 분말의 제조를 위한 최적의 조성에서 반응 혼합물의 양에 따른 압력 및 생성물의 변화를 관찰하였다. 5L 반응기 내에서 반응 혼합물의 양이 100g일 때 필요한 최저 $N_2$ 압력은 60atm이었다. 그러나 반응 혼합물의 양이 200g 이상일 때부터 반응기 내부의 압력 증가로 인해 반응은 완료될 수 없었으며, 혼합물이 증가할수록 반응율은 직선적으로 감소하였다. 반응물의 양이 증가할수록 최초 반응기 내부의 $N_2$압력을 감소시킴으로써 반응을 완료시킬 수 있었으며, 500g일 때 초기 $N_2$ 압력을 약 20atm까지 감소시킴으로써 반응은 완료될 수 있었다. 반응이 중간에 멈추는 원인은 반응기 내부의 압력 증가로 인해 기화되지 못한 채 혼합물 안에 존재한 NH$_4$Cl때문인 것으로 밝혀졌다.

SHS 합성에 의한 몰리브덴계 용사용 복합분말의 제조 (Fabrication of Mo based Thermal Spray Composite Powder by Self- propagating High- temperature Synthesis)

  • 박제신;심건주
    • 한국재료학회지
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    • 제11권9호
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    • pp.763-768
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    • 2001
  • Molybdenum-based thermal spray powder is widely used for coating the moving parts of the internal combustion engines due to its excellent wear resistance. A composite powder of the $Mo_{40}(Al_{1-x}Si_x)_{60}$ system was synthesized using the SHS method. The synthesized bulk was pulverized and specially treated to produce thermal spray powder. It was found that the synthesis reaction consisted of two-steps: the formation of $Al_8/Mo_3$ and the formation of Mo(Al,Si)$_2$. Both the temperature and the rate of the SHS reaction linearly increased with the increase of the value of x in $Mo_{40}(Al_{1-x}Si_x)_{60}$, The temperature and the rate of the reaction were also affected by the compacting density of the specimens, exhibiting the maximum valves at 62% and 60%, respectively. Since spherical shape is advantageous to the thermal spraying process, shape-control of the powder was attempted with PVA as a binding additive, resulting in the successful production of almost perfectly spherical powder of 80 $\mu\textrm{m}$ Ø$(d_{50})$ mean particle size.

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무가압 분말 충전 성형법에 의해 제조된 Si-SiC 복합체에 관한 연구 (A Study on the Si-SiC Composites Fabricated by Pressureless Powder Packing Forming Method)

  • 박정현;임은택;성재석;최헌진;이준석
    • 한국세라믹학회지
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    • 제32권6호
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    • pp.710-718
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    • 1995
  • The new forming method, Pressureless Powder Packing Forming Method was applied to the manufacturing of reaction sintered SiC. After the experiments of vibratory powder packing and binder infiltration, the abrasive SiC powder of which mean size is 45${\mu}{\textrm}{m}$ was selected to this forming method. Uniform green bodies with porosity of 45% and narrow pore size distribution could be formed by this new forming method. Also, complex or varied cross-sectional shapes could be easily manufactured through the silicone rubber mould used in this forming method. Maximum 15 wt% amorphous carbon was penetrated into green body by multi impregnation-carbonization cycles. And reaction-bonded SiC was manufactured by infiltration of SiC-carbon shaped bodies with liquid silicon.

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Air 분위기에서 규소성형체의 질화반응 (Nitridation of Silicon Powder Compacts in Air)

  • 최석홍;안영필
    • 한국세라믹학회지
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    • 제25권4호
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    • pp.380-384
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    • 1988
  • This investigation includes nitridation phenomena of silicon powder compacts in air. Nitridation reaction condition has been provided with using silicon nitride bed and active carbon additive. Reaction products are Oxynitride, $\alpha$-Si3N4, and $\beta$-Si3N4, Oxynitride(Si2N2O) phase in formed at outer surface layer ofsilicon powder compacts. $\alpha$-Si3N4, and $\beta$-Si3N4 are formed at inner region of powder compacts. Microstructural observation indicates that nitridation mechanism in this work is the same as conventional nitridation mechanism nitrogen gas.

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자전 연소 합성법에 의한 고순도 실리콘 분말제조 (Preparation of High Purity Si Powder by SHS)

  • 신창윤;민현홍;윤기석;원창환
    • 한국세라믹학회지
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    • 제44권2호
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    • pp.93-97
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    • 2007
  • High purity Si powder was prepared in the system of $SiO_2-Mg$ combustion reaction. Various conditions of combustion reaction and leaching were investigated. As the particle size of Mg decreased and the compaction pressure increased the quantity of the unreacted power was decreased. In the acid leaching of MgO, increasing particle size, reaction temperature, rotating speed and reaction time made leaching effect low. Final Si powder produced by combustion and leaching reaction, has a high purity of 99.9% with irregular shape.