• Title/Summary/Keyword: Powder porous metal

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Preparation of Porous Graphite by Using Template of Co- and Ni-Magadiite (Co, Ni 마가다이트 주형을 이용한 다공성 흑연의 합성)

  • Jeong Soon-Yong
    • Journal of Powder Materials
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    • v.12 no.2 s.49
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    • pp.151-158
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    • 2005
  • Porous graphite was synthesized by removal of template in HF after pyrolysis of pyrolyzed fuel oil (PFO) at $900^{\circ}C$ using the template of Co or Ni intercalated magadiite. Porous graphite had a plate structure like template, and d-spacing value of about 0.7 nm. The extent of crystallization of porous graphite was dependent on the contents of Co or Ni intercalated in interlayer. It can be explained that the metal such as Co and Ni acts as a promotion catalyst for graphite formation. Porous graphite shows the surface area of $328\sim477 m^2/g$.

Determination of Constant Friction Factor and Forming Characteristics of Sintered Porous Metal (소결금속 의 성형 특성 및 마찰 상수 결정 에 관한 연구)

  • 오흥국;문재호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.2
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    • pp.111-118
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    • 1984
  • On the basis of plasticity theory for porous metal, an analysis of ring compression is carried out, employing the upper bound approach. The plastic flowability and the neutral radius of porous metal ring are calculated and deformation characteristics of power forging are obtained from this result. The experiments on ring compression are carried out for sintered iron porous metal with various relative densities under various friction conditions. A good agreement is observed between the shapes of the calculated curves and the experimental results from the ring compression test. The friction factor for powder metal forming can be determined not only from the relationship between reduction in height and reduction in internal diameter but independently from the relationship between reduction in height and relative density, if the initial relative density is known.

Processing Methods for the Preparation of Porous Ceramics

  • Ahmad, Rizwan;Ha, Jang-Hoon;Song, In-Hyuck
    • Journal of Powder Materials
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    • v.21 no.5
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    • pp.389-398
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    • 2014
  • Macroporous ceramics with tailored pore size and shape could be used for well-established and emerging applications, such as molten metal filtration, biomaterial, catalysis, thermal insulation, hot gas filtration and diesel particulate filters. In these applications, unique properties of porous materials were required which could be achieved through the incorporation of macro-pores into ceramics. In this article, we reviewed the main processing techniques which can be used for the fabrication of macroporous ceramics with tailored microstructure. Partial sintering, replica templates, sacrificial fugutives, and direct foaming techniques was described here and compared in terms of microstructures and mechanical properties that could be achieved. The main focus was given to the direct foaming technique which was simple and versatile approach that allowed the fabrication of macro-porous ceramics with tailored features and properties.

Comparison of vacuum metal deposition (VMD) and powder method for developing latent fingerprint on plastic envelope surface (플라스틱 봉투 표면에서 지문을 현출하기 위한 Vacuum Metal Deposition (VMD)과 분말법의 비교)

  • Kim, Chaewon;Lee, Narae;Kim, Taewon;Yu, Jeseol
    • Analytical Science and Technology
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    • v.33 no.3
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    • pp.159-166
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    • 2020
  • Vacuum metal deposition (VMD) is effective to develop latent fingerprints on non-porous and semi-porous surfaces. VMD can be used in cases when fingerprints that can not be developed by generalized techniques or deposited on difficult surfaces. The recommended surfaces for VMD techniques include vinyl, polymer bills, magnetic coated tickets, etc. In this study, the minimum amount of gold input was explored for developing fingerprints from at least 12 hours to up to 28 days after deposit fingerprint on the pink high density polyethylene envelope (HDPE) and low density polyethylene envelope (LDPE), which are mainly used as delivery envelopes. And the results were compared with the effects of black powder and fluorescent powder. In addition, delivery envelopes used for delivery were collected, then classified as HDPE and LDPE and pseudo-operation test was performed. As a result, VMD method developed good quality of fingerprints.

Three Dimensional Finite Element Analysis for Powder Forging Process (분말단조 공정의 3차원 유한요소해석)

  • 김형섭
    • Journal of Powder Materials
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    • v.3 no.2
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    • pp.104-111
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    • 1996
  • In order to obtain homogeneous and high quality products in powder compaction forging process, it is very important to control stress, strain, density and density distributions. Therefore, it is necessary to understand quantitatively the elasto-plastic deformation and densification behaviors of porous metals and metal powders. In this study, elasto-plastic finite element method using Lee-Kim's pressure dependent porous material yield function has been used for the analysis of three dimensional indenting process. The analysis predicts deformed geometry, stress, strain and density distribution and load. The calculated load is in good agreement with experimental one. The calculated results do not show axisymmetric distributions because of the edge effect. The core part which is in contact with the indentor and the outer diagonal edge part are in compressive stress states and the middle part is in tensile stress state. As a results, it can be concluded that three dimensional analysis is more realistic than axisymmetric assumption approach.

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Microwave Heating and Pre-sintering of Copper Powder Metal Compacts in Separated Electric and Magnetic Fields

  • Zimmerman, Darin T.;Johnson, Earnie J.;Ma, JunKun;Miskovsky, Nicholas M.;Weisel, Gary J.;Weiss, Brock L.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.266-267
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    • 2006
  • We present a systematic study of the heating and pre-sintering behavior of porous copper powder metal compacts. We employ a TE102 single mode microwave system to position the samples in the separated electric field (E) or magnetic field (H) anti-node of the cavity. We observe significant differences in the heating, pre-sintering, and microstructure evolution of the samples due to the individual fields. We note that sample history (whether heated first in the E-field or H-field) greatly effects a difference in heating trends and subsequent heating behavior and does not appear to be solely a thermal process.

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Fabrication of Porous Mo by Freeze-Drying and Hydrogen Reduction of MoO3/Camphene Slurry (MoO3/camphene 슬러리의 동결건조 및 수소환원에 의한 Mo 다공체 제조)

  • Lee, Wonsuk;Oh, Sung-Tag
    • Journal of Powder Materials
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    • v.19 no.6
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    • pp.446-450
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    • 2012
  • In order to fabricate the porous Mo with controlled pore characteristics, unique processing by using $MoO_3$ powder as the source and camphene as the sublimable material is introduced. Camphene-based 15 vol% $MoO_3$ slurries, prepared by milling at $50^{\circ}C$ with a small amount of dispersant, were frozen at $-25^{\circ}C$. Pores were generated subsequently by sublimation of the camphene during drying in air for 48 h. The green body was hydrogen-reduced at $750^{\circ}C$, and sintered at $1000-1100^{\circ}C$ for 1 h. After heat treatment in hydrogen atmosphere, $MoO_3$ powders were completely converted to metallic W without any reaction phases. The sintered samples showed large pores with the size of about $150{\mu}m$ which were aligned parallel to the camphene growth direction. Also, the internal wall of large pores and near bottom part of specimen had relatively small pores due to the difference in the camphene growth rate during freezing process. The size of small pores was decreased with increase in sintering temperature, while that of large pores was unchanged. The results are strongly suggested that the porous metal with required pore characteristics can be successfully fabricated by freeze-drying process using metal oxide powders.

Rapid Tooling of Aluminum Shoes Mold Using Porous Mold (통기성 세라믹형을 이용한 알루미늄 신발금형의 쾌속제작)

  • Chung, Sung-Il;Jeong, Du-Su;Kim, Do-Kyung;Jeong, Hae-Do;Cho, Ku-Kap
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.11
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    • pp.62-67
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    • 1999
  • The RP&M(Rapid Prototyping and Manufacturing) is the most appropriate technology for the small-lot production system, in which the production cycle is getting shorter owing to various needs from consumers. Recently RP products which are made of plastics, wax, and paper are used to verify the design of samples. But these products cannot be applied to the real mold because the strength enough to be a mold cannot be given by soft materials such as plastics. So RP products are copied to AFR(Al powder Filled Resin) molds or metal molds, which is called the RP&M. In this paper, RP&M is applied to a casting process. A porous casting mold, which is made from ceramic powder and binder, is used for rapid tooling of aluminum shoes molds.

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Effect of Surface Modification of the Porous Stainless Steel Support on Hydrogen Perm-selectivity of the Pd-Ag Alloy Hydrogen Separation Membranes (다공성 스테인리스 강 지지체의 표면개질에 따른 팔라듐-은 합금 수소 분리막의 수소 투과 선택도의 변화)

  • Kim, Nak-Cheon;Kim, Se-Hong;Lee, Jin-Beum;Kim, Hyun-Hee;Yang, Ji-Hye;Kim, Dong-Won
    • Journal of the Korean institute of surface engineering
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    • v.49 no.3
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    • pp.286-300
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    • 2016
  • Pd-Ag alloy membranes have attracted a great deal of attention for their use in hydrogen purification and separation due to their high theoretical permeability, infinite selectivity and chemical compatibility with hydro-carbon containing gas streams. For commercial application, Pd-based membranes for hydrogen purification and separation need not only a high perm-selectivity but also a stable long-term durability. However, it has been difficult to fabricate thin, dense Pd-Ag alloy membranes on a porous stainless steel metal support with surface pores free and a stable diffusion barrier for preventing metallic diffusion from the porous stainless steel support. In this study, thin Pd-Ag alloy membranes were prepared by advanced Pd/Ag/Pd/Ag/Pd multi-layer sputter deposition on the modified porous stainless steel support using rough polishing/$ZrO_2$ powder filling and micro-polishing surface treatment, and following Ag up-filling heat treatment. Because the modified Pd-Ag alloy membranes using rough polishing/$ZrO_2$ powder filling method demonstrate high hydrogen permeability as well as diffusion barrier efficiency, it leads to the performance improvement in hydrogen perm-selectivity. Our membranes, therefore, are expected to be applicable to industrial fields for hydrogen purification and separation owing to enhanced functionality, durability and metal support/Pd alloy film integration.

Experimental Study on Physical Properties and Water Absorption Resistance Evaluation of Cement Mortar Incorporating Inorganic Metal Salt-based Water Repellent Powder (무기물 금속염계 발수분체를 혼입한 시멘트 모르타르의 물리적 특성 및 수분흡수저항성에 대한 실험적 연구)

  • Lee, Won Geun;Yoon, Chang Bok
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.4
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    • pp.609-616
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    • 2021
  • In this experimental, water-repellent powder, which is a metal salt-based inorganic substance, and natural zeolite powder, which is a pozzolan-based material, were mixed into cement mortar, and their physical properties and resistance to moisture were confirmed. It was confirmed that the test specimen using natural zeolite at the same time had excellent resistance in the water permeation test and the chloride penetration test as compared with the test specimen in which the inorganic metal salt-based water-repellent powder was mixed alone. When a metal salt-based water-repellent powder is used, it cannot be uniformly dispersed inside water due to its insoluble property, and is limited to the surface. When used at the same time as natural zeolite, the setting time at the initial stage of hydration is fast due to the pozzolan reaction, and the water-repellent powder adheres to the porous of the natural zeolite and is evenly distributed inside the test specimen to generate some water resistance.