• 제목/요약/키워드: Powder densification

검색결과 447건 처리시간 0.028초

냉간 정수압 성형시 금속분말과 맨드렐 사이의 마찰이 분말의 치밀화에 미치는 영향 (Effect of friction between metal powder and a mandrel on densification during cold isostatic pressing)

  • 이희태;김기태
    • 대한기계학회논문집A
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    • 제21권7호
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    • pp.1116-1126
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    • 1997
  • The effects of friction between powder and a mandrel on densification behavior of metal powder were investigated under cold isostatic pressing. The elastoplastic constitutive equations based on the yield function of Shima and Oyane were implemented into finite element program (ABAQUS) to simulate compaction responses of metal powders during cold isostatic pressing. The friction coefficients between powder and mandrels with different roughness were determined by comparing experimental data and finite element results. Density distributions in the powder compacts were also studied for different friction coefficients. Finite element results were compared with experimental data for pure iron powder under cold isostatic pressing.

냉간압축 하에서 세락믹 분말의 치밀화 거동 (Densification behavior of ceramic powder under cold compaction)

  • 최승완;김기태
    • 대한기계학회논문집A
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    • 제22권4호
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    • pp.924-938
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    • 1998
  • Densification behavior of ceramic powder under cold compaction was investigated. Experimental data were obtained for zirconia powder and alumina powder under triaxial compression with various loading conditions. A special form of the Cap model was proposed from experimental data under triaxial compression for a yield function of ceramic powder. The proposed yield function was inplemented into a finite element program (ABAQUS) to study densification behaviors of zirconia and alumina powders under die compaction. The effect of friction between the powder and die wall was also investigated. Density distributions of powder compacts were measured and compared with finite element results.

2xxx Al 합금계 혼합분말의 소결온도에 따른 소결거동 (Sintering Behavior of 2xxx Series Al alloys with Variation of Sintering Temperature)

  • 민경호;김대건;장시영;임태환;김영도
    • 한국분말재료학회지
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    • 제10권1호
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    • pp.40-45
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    • 2003
  • Sintering behavior of 2xxx series Al alloy was investigated to obtain full densification and sound microstructure. The commercial 2xxx series Al alloy powder. AMB2712, was used as a starting powder. The mixing powder was characterized by using particle size analyzer, SEM and XRD. The optimum compacting pressure was 200 MPa, which was the starting point of the "homogeneous deformation" stage. The powder compacts were sintered at $550~630^{\circ}C$ after burn-off process at $400^{\circ}C$. Swelling phenomenon caused by transient liquid phase sintering was observed below $590^{\circ}C$ of sintering temperature. At $610^{\circ}C$, sintering density was increased by effect of remained liquid phase. Further densification was not observed above $610^{\circ}C$. Therefore, it was determined that the optimum sintering temperature of AMB2712 powder was $610^{\circ}C$.}C$.

원호 형상을 가지는 분말자석 단조성형공정에서의 예비성형체 설계 (Preform Design for the Sinter-forging Process of Arc-shaped Powdered Magnets)

  • 김승호;이충호;허훈
    • 소성∙가공
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    • 제8권2호
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    • pp.135-142
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    • 1999
  • Tube Process(TP) is one of the processes to produce permanent magnets. Advantage claimed for this process is that it can accmplish both densification and anisotropication in one step forming. This process is distinguished from other processes since it uses deformable tube for densification of powder magnets. TP has, however, difficulties in manufacturing permanent magnets from Nd-Fe-B green powder due to folding resulted from large height reduction and localized densification. Therefore, an adequate preform is necessary to reduce folding resulted from large height reduction and localized densification. Therefore, an adequate preform is necessary to reduce folding, lead magnets into almost desired final shape and get uniform densification. In this paper, preform design for TP is carried out without a deformable tube to investigate the behaviour of magnet sinter-forging. Preform design is accomplished to increase the effective magnet area with a near net shape and uniform densification.

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공구강 분말 성형체의 치밀화 거동과 결정립 성장에 관한 유한 요소 해석 (A Finite Element Analysis for Densification Behavior and Grain Growth of Tool Dteel Powder Compacts)

  • 전윤철
    • 한국분말재료학회지
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    • 제4권2호
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    • pp.90-99
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    • 1997
  • Densification behavior and grain growth of tool steel powder compacts during pressureless sintering, sinter forging, and hot isostatic pressing were investigated. Experimental data were compared with results of finite element calculations by using the constitutive model of Abouaf and co-workers and that of McMeeking and co-workers. Densification and deformation of tool steel powder compacts were studied by implementing power-law creep, diffusional creep, and grain growth into the finite element analysis. The shape change of a powder compact in the container during hot isostatic pressing was also studied. The theoretical models did not agree well with experimental data in sinter forging, however, agreed well with experimental data in hot isostatic pressing.

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Ti-6Al-4V 분말 성형체의 상온 및 고온에서의 치밀화 거동 (Densification Behavior of Ti-6Al-4V Powder Compacts at Room and High Temperatures)

  • 홍승택;김기태;양훈철
    • 대한기계학회논문집A
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    • 제24권5호
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    • pp.1124-1132
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    • 2000
  • Viscoplastic response and densification behaviors of Ti-6AI-4V powder compacts under uniaxial compression are studied at room and high temperatures with various initial relative densities and strain rates. The yield function and strain-hardening law proposed by Kim and co-workers were implemented into a finite element program (ABAQUS) to compare experimental data with finite element calculations for porous Ti6A14V powder compacts. Displacement-relative density, displacement-load relations and deformed geometry of Ti-A14V powder compacts were compared with finite element results. Density distributions in Ti-6AI-4V powder compacts were also measured and compared with finite element results.

Densification Behavior of Fe-Ni Alloy Nanoparticles

  • Kim, Sang-Phil;Lee, Woo-Seok;Lee, Jae-Wook;Choi, Chul-Jin
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.531-532
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    • 2006
  • The effects of compaction pressure and sintering temperature on the densification of Fe-40wt%Ni alloy nanoparticles were analyzed. The Fe-Ni nanoparticles were fabricated by an arc-discharge method and then, compacted at three different pressures and sintered at 550 to $900\;^{\circ}C$. Densification was completed at temperature as low as $600\;^{\circ}C$ and high-pressure compaction was found to enhance densification. Densification behaviors and microstructure developments have been investigated through density measurements, electron microscopies, and hardness measurements.

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The Application of P/M Advanced Techniques to Sintered Gears

  • Chongxi, Bao;Zhouqiang, Shen;Zhengping, Shu
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.987-988
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    • 2006
  • The processes of P/M affect the properties of sintered gears. The different techniques of P/M lead to the different properties of sintered gears. This paper summarizes new progress in powder metallurgy for sintered gears. These progresses include warm compaction, high velocity compaction, sinter hardening, high temperature sintering, infiltration, CNC powder press and surface densification etc.

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Effect of Mechanical Alloying on Combustion Densification of MoSi$_2$

  • Park, Hyung-Sang;Park, Jin-Seong;Ka, Mi-da;Shin, Kwang-Seon;Kim, Yong-Seong
    • 한국분말재료학회지
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    • 제5권4호
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    • pp.312-318
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    • 1998
  • The effect of the mechanical alloying of elemental Mo and Si powders on the combustion densification behavior of MoSi$_2$ was investigated. The ignition temperature of the combustion reaction of the mechanically alloyed powder was measured to be significantly lower than that of the powder mixture prepared by the low energy ball milling process. The densification of the products after the combustion reaction under compressive pressure from the mechanically alloyed powders, however, was found to be poorer than that of the products from the ball milled powder.

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냉간 다단 소성변형하에서의 철분말의 치밀화 거동 (Densifcation Behavior of Iron Powder During Cold Stepped Plastic Deformation)

  • 강춘성;이성철;김기태
    • 대한기계학회논문집A
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    • 제29권10호
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    • pp.1344-1352
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    • 2005
  • Densification behavior of iron powder under cold stepped plastic deformation was studied. Experimental data were also obtained for iron powder under cold stepped plastic deformation. The elastoplastic constitutive equation based on yield function of Shima and Oyane was implemented into a finite element program (ABAQUS) to simulate compaction responses of i.on powder during cold stepped plastic deformation. Finite element calculations were compared with experimental data for densification, deformed geometry and density distribution. The agreement between finite element results and experimental data was good for iron powder.