• 제목/요약/키워드: Powder Sintering

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상압소결에 의해 제조한 $\beta$-Sic+39vol.%$ZrB_2$ 복합체의 특성 (Properties of the $\beta$-Sic+39vol.%$ZrB_2$ Composites Prepared by the Pressureless-Sintering)

  • 신용덕;주진영;윤세원;황철;임승혁;송준태
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1999년도 추계학술대회 논문집 학회본부 C
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    • pp.894-896
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    • 1999
  • The $\beta$-SiC+$ZrB_2$ ceramic composites were pressureless-sintered and annealed by adding 4, 8, 12wt% $Al_{2}O_{3}+Y_{2}O_{3}$(6 : 4wt%) powder as a liquid forming additives at $1800^{\circ}C$ for 4h. The relative density is over 79.3% of the theoretical density and phase analysis of the composites by XRD revealed of $\alpha$-SiC(6H, 4H), $ZrB_2$, $Al_{5}Y_{2}O_{12}$ and $\beta$-SiC(15R). Flexural strength showed the highest of 301.33MPa for composites added with 8wt% $Al_{2}O_{3}+Y_{2}O_{3}$ additives at room temperature. Owing to crack deflection and crack bridging of fracture toughness mechanism, the fracture toughness showed the highest of $3.6979MPa{\cdot}m^{1/2}$ for composites added with 8wt% $Al_{2}O_{3}+Y_{2}O_{3}$ additives at room temperature. The electrical resistivity was measured by the Pauw method from $25^{\circ}C$ to $700^{\circ}C$. The electrical resistivity of the composites showed the PTCR(Positive Temperature Coefficient Resistivity).

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R/P 마스터모델을 활용한 정밀주조 공정기술의 개발 (Development of Investment Casting Technique using R/P Master Model)

  • 임용관;정성일;정해도
    • 한국정밀공학회지
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    • 제16권6호
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    • pp.52-57
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    • 1999
  • Funtional metal prototypes are often required in numerous industrial applications. These components are typically needed in the early stage of a project to determine form, fit and function. Recent R/P(Rapid Prototyping) part are made of soft materials such as plastics, wax, paper, these master models cannot be employed durable test in real harsh working environment. Parts by direct metal rapid tooling method, such as laser sintering, by now are hard to get net shape, pores of the green parts of powder casting method must be infiltrated to get proper strength as tool, and new type of 3D direct tooling system combining fabrication welding arc and cutting process is reported by song etc. But a system which can build directly 3D parts of high performance functional material as metal part would need long period of system development, massive investment and other serious obstacles, such as patent. In this paper, through the rapid tooling process as silicon rubber molding using R/P master model, and fabricate wax pattern in that silicon rubber mold using vacuum casting method, then we tranlsated the wax patterns to numerous metal prototypes by new investment casting process combined conventional investment casting with rapid pototyping & rapid tooling process. with this wax-injection-mold-free investment casting, we developed new investment casting process of fabricating numerous functional metal prototypes from one master model, combined 3-D CAD, R/P and conventional investment casting and tried to expect net shape measuring total dimension shrinkage from R/P part to metal part.

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Enhanced Magnetic Properties of BiFe1-$_xNi_xO_3$

  • Yoo, Y.J.;Hwang, J.S.;Park, J.S.;Kang, J.H.;Lee, B.W.;Lee, S.J.;Kim, K.W.;Lee, Y.P.
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2011년도 제41회 하계 정기 학술대회 초록집
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    • pp.183-183
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    • 2011
  • Multiferroic materials have been widely studied in recent years, because of their abundant physics and potential applications in the sensors, data storage, and spintronics. $BiFeO_3$ is one of the well-known single-phase multiferroic materials with $ABO_3$ structure and G-type antiferromagnetic behavior below the Neel temperature $T_N$ ~ 643 K, but the ferroelectric behavior below the Curie temperature $T_c$~1,103 K. In this study, the $BiFe_{1-x}Ni_xO_3$ (x=0 and 0.05) bulk ceramics were prepared by solid-state reaction and rapid sintering with high-purity $Bi_2O_32$, $Fe_3O_4$ and NiO powders. The powders of stoichiometric proportions were mixed, as in the previous investigations, and calcined at 450$^{\circ}C$ for $BiFe_{1-x}Ni_xO_3$ for 24 h. The obtained powders were grinded, and pressed into 5-mm-thick disks of 1/2-inch diameter. The disks were directly put into the oven, which has been heated up to 800$^{\circ}C$ and sintered in air for 20 min. The sintered disks were taken out from the oven and cooled to room temperature within several min. The phase of samples was checked at room temperature by powder x-ray diffraction using a Rigaku Miniflex diffractometer with Cu K${\alpha}$ radiation. The Raman measurements were carried out by employing a hand-made Raman spectrometer with 514.5-nm-excitation $Ar^+$ laser source under air ambient condition on a focused area of 1-${\mu}m$ diameter. The field-dependent magnetization measurements were performed with a superconducting quantum-interference-device magnetometer.

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구형 PMMA와 WO3 분말이 혼합된 Camphene 슬러리의 동결건조에 의한 W 다공체 제조 (Fabrication of Porous W by Freeze-Drying Process of Camphene Slurries with Spherical PMMA and WO3 Powders)

  • 이한얼;전기철;김영도;석명진;오승탁
    • 한국재료학회지
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    • 제25권11호
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    • pp.602-606
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    • 2015
  • Porous W with spherical and directionally aligned pores was fabricated by the combination of sacrificial fugitives and a freeze-drying process. Camphene slurries with powder mixtures of $WO_3$ and spherical PMMA of 20 vol% were frozen at $-25^{\circ}C$ and dried for the sublimation of the camphene. The green bodies were heat-treated at $400^{\circ}C$ for 2 h to decompose the PMMA; then, sintering was carried out at $1200^{\circ}C$ in a hydrogen atmosphere for 2 h. TGA and XRD analysis showed that the PMMA decomposed at about $400^{\circ}C$, and $WO_3$ was reduced to metallic W at $800^{\circ}C$ without any reaction phases. The sintered bodies with $WO_3$-PMMA contents of 15 and 20 vol% showed large pores with aligned direction and small pores in the internal walls of the large pores. The pore formation was discussed in terms of the solidication behavior of liquid camphene with solid particles. Spherical pores, formed by decomposition of PMMA, were observed in the sintered specimens. Also, microstructural observation revealed that struts between the small pores consisted of very fine particles with size of about 300 nm.

SPS로 제조된 HA/β-TCP 복합재의 기공의 크기와 분포에 미치는 지지체 량의 영향 (Effect of Space Holder Content on Pore Size and Distribution in HA/β-TCP Composites Consolidated by SPS)

  • 이택;우기도;강동수;이해철;장준호
    • 한국재료학회지
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    • 제25권4호
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    • pp.165-170
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    • 2015
  • Ceramics biomaterials are useful as implant materials in orthopedic surgery. In this study, porous HA(hydroxyapatite)/${\beta}$-TCP(tricalcium phosphate) composite biomaterials were successfully fabricated using HA/${\beta}$-TCP powders with 10-30 wt% $NH_4HCO_3$ as a space holder(SH) and $TiH_2$ as a foaming agent, and MgO powder as a binder. The HA/${\beta}$-TCP powders were consolidated by spark plasma sintering(SPS) process at $1000^{\circ}C$ under 20 MPa conditions. The effect of SH content on the pore size and distribution of the HA/${\beta}$-TCP composite was observed by scanning electron microscopy(SEM) and a microfocus X-ray computer tomography system(SMX-225CT). These microstructure observations revealed that the volume fraction of the pores increased with increasing SH content. The pore size of the HA/${\beta}$-TCP composites is about $400-500{\mu}m$. The relative density of the porous HA/${\beta}$-TCP composite increased with decreasing SH content. The porous HA/${\beta}$-TCP composite fabricated with 30%SH exhibited an elastic modulus similar to that of cortical bone; however, the compression strength of this composite is higher than that of cortical bone.

$BaCeO_3$계 프로톤 전도 산화물의 화학적 불안정성 (Chemical Instability of $BaCeO_3$-Based Proton Conducting Oxide)

  • 변명섭;강은태;조우석;김진호;황광택
    • 한국수소및신에너지학회논문집
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    • 제22권1호
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    • pp.92-99
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    • 2011
  • Barium cerate ($BaCeO_3$) related perovskite ceramics currently dominate the high-temperature proton conductor field. Unfortunately, these materials have very stringent environmental limitations necessitating the costly and complex conditioning or cleaning of the application feed-gas. Commercial realization has been hampered, in part, because of the reactivity of $BaCeO_3$ with $CO_2$, and to some extent $H_2O$. And sintered $BaCeO_3$ decomposed at a rate comparable to the powder samples. In this article, the chemical stability and the structural changes of $BaCe_{0.9-X}Y0.1La_XO_{3-\delta}$ (X=0, 0.1, 0.2) have been systematically investigated in the atmosphere containing carbon dioxide ($CO_2$) and water vapor ($H_2O$). The sintering characteristics were studied in $1600^{\circ}C$, sintered pellets disintegrate and decompose upon contacting boiling water on the surface only.

다중자연낙하 공기분급에 의한 정제석탄회로부터 뮬라이트 및 제올라이트의 합성 (Synthesis of Mullite and Zeolite from Fly Ash Refined by Multi-Air Classification)

  • 황연;배광현
    • 자원리싸이클링
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    • 제10권6호
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    • pp.29-34
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    • 2001
  • 석탄회 분말을 다중자연낙하법에 의한 공기분급에 의하여 미립 및 조립의 분말로 정제 및 분급한 후 각각의 분말을 사용하여 뮬라이트 및 제올라이트를 합성하였다 평균 입경이 $6.5mu$m인 미립 석탄회에$ A12$ $O_3$를 첨가한 후 145$0^{\circ}C$ 이상의 온도에서 소성하여 뮬라이트 상의 소결체를 얻었다. 평균 입경 $56.3\mu$m인 조립 석탄회를 사용하여 3.5 M NaOH수용액과 $120^{\circ}C$에서 수열 반응시켜 phillipsite형 제올라이트를 합성하였다. 이와 같은 방법으로 모든 입도의 석탄회 분말을 무기재료의 합성에 이용할 수 있었다.

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칩인덕터용 NiCuZn-ferrites 나노 분말합성 및 하소 온도에 따른 특성 변화 (Synthesis of Nano-sized NiCuZn-ferrites for Chip Inductor and Properties with Calcination Temperature)

  • 허은광;김정식
    • 한국세라믹학회지
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    • 제40권1호
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    • pp.31-36
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    • 2003
  • 본 연구에서는 칩 인덕터용 코어 소재로 사용되는 NiCuZn-ferrite를 공침법을 이용하여 나노크기의 초미세 분말로 합성하고, 합성된 NiCuZn-ferrite의 하소 온도에 따른 저온소결 특성 및 전자기적 특성에 관하여 고찰하였다. 조성은 (N $i_{0.4-X}$C $u_{x}$Z $n_{0.6}$)$_{1+w}$(F $e_2$ $O_4$)$_{1-w}$에서 x 값을 0.2, w 값은 0.03으로 고정하였고, 하소는 30$0^{\circ}C$에서 7$50^{\circ}C$의 온도범위에서 진행하였다. 하소 후 90$0^{\circ}C$에서 소결한 시편의 특성을 측정한 결과, 공침법으로 합성한 NiCuZn-ferrite는 90$0^{\circ}C$의 저온에서 소결밀도 4.90g/㎤, 초기투자율 164, Q-factor 72임을 확인하였다. 또한, NiCuZn-ferrite의 미세구조는 하소온도가 증가함에 따라 입자가 커지고 불균일한 상태가 되며, 초기투자율 등의 ferrites의 전자기적 특성이 저하되었다.되었다.

High-temperature Adhesion Promoter Based on (3-Glycidoxypropyl) Trimethoxysilane for Cu Paste

  • Jiang, Jianwei;Koo, Yong Hwan;Kim, Hye Won;Park, Ji Hyun;Kang, Hyun Suk;Lee, Byung Cheol;Kim, Sang-Ho;Song, Hee-Eun;Piao, Longhai
    • Bulletin of the Korean Chemical Society
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    • 제35권10호
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    • pp.3025-3029
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    • 2014
  • To realize copper-based electrode materials for printed electronics applications, it is necessary to improve the adhesion strength between conductive lines and the substrate. Here, we report the preparation of Cu pastes using (3-glycidoxypropyl) trimethoxysilane (GPTMS) prepolymer as an adhesion promoter (AP). The Cu pastes were screen-printed on glass and polyimide (PI) substrates and sintered at high temperatures (> $250^{\circ}C$) under a formic acid/$N_2$ environment. According to the adhesion strengths and electrical conductivities of the sintered Cu films, the optimized Cu paste was composed of 1.0 wt % GPTMS prepolymer, 83.6 wt % Cu powder and 15.4 wt % vehicle. After sintering at $400^{\circ}C$ on a glass substrate and $275^{\circ}C$ on a PI substrate, the Cu films showed the sheet resistances of $10.0m{\Omega}/sq$. and $5.2m{\Omega}/sq$., respectively. Furthermore, the sintered Cu films exhibit excellent adhesion properties according to the results of the ASTM-D3359 standard test.

렌즈절삭용 탄화규소계 공구의 크랙전파 거동 (Crack Path Behavior of SiC Based Tools for Spectacle Lens Cutting)

  • 이영일
    • 한국안광학회지
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    • 제11권2호
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    • pp.85-89
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    • 2006
  • 렌즈 절삭공구의 기계적 특성을 향상시키는 기구에 관한 연구를 하기 위해, 탄화규소와 탄화티타늄을 주재료로 사용되었다. 또한, 소결첨가제로 알루미나와 이트리아를 첨가하였다. 첨가제 조성비는 알루미나와 이트리아비를 1:1로 유지하였다. 이를 $1810^{\circ}C$에서 1시간 일축가압 소결 후 $1860^{\circ}C$에서 3, 6 그리고 12시간 동안 열처리하였다. 열처리 시간이 길어질수록 입자크기는 점점 증가하였다. 미세구조는 주사전자현미경으로 관찰하였으며 이미지프로그램(Image-Pro Plus, Media Cybernetics, Maryland, U.S.A.)으로 상분석 하였다. 파괴기구는 주로 길게 자란 탄화규소 입자에 의한 균열회절에서 일어나고 있음을 알 수 있다. 균열회절기구에 영향을 미친 SiC입자들은 대부분 두께가 $2.3{\mu}m$ 이하였고, 장경비는 2.5 이상이었다. 균열가교도 일부 파괴인성 증진기구에 기여함을 알 수 있다.

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