• 제목/요약/키워드: Powder Morphology

검색결과 567건 처리시간 0.026초

Warm spray를 이용한 알루미늄-알루미나 복합 코팅층의 제조 및 특성 (Manufacturing and Properties of Al-Al2O3 Composite Coating Layer Using Warm Spray Process)

  • 권의표;이종권
    • 한국재료학회지
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    • 제27권7호
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    • pp.374-380
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    • 2017
  • Properties of coatings produced by warm spray were investigated in order to utilize this technique as a repair method for Al tire molds. $Al-(0-10%)Al_2O_3$ composite powder was sprayed on Al substrate by warm spraying, and the microstructure and mechanical properties of the composite coating layer were investigated. For comparative study, the properties of the coating produced by plasma spray, which is a relatively high-temperature spraying process, were also investigated. The composite coating layers produced by the two spray techniques exhibited significantly different morphology, perhaps due to their different process temperatures and velocities of particles. Whereas the $Al_2O_3$ particles in the warm sprayed coating layer maintained their initial shape before the spray, flattened and irregular shape $Al_2O_3$ particles were distributed in the plasma sprayed coating layer. The coating layer produced by warm spray showed significantly higher adhesive strength compared to that produced by plasma spray. Hardness was also higher in the warm sprayed coating layer compared to the plasma sprayed one. Moreover, with increasing the fraction of $Al_2O_3$, hardness gradually increased in both spray coating processes. In conclusion, an $Al-Al_2O_3$ composite coating layer with good mechanical properties was successfully produced by warm spray.

스폰지 복제법을 이용한 Ag 코팅 BCP 지지체의 제조 및 평가 (Fabrication and Characterization of Ag-coated BCP Scaffold Derived from Sponge Replica Process)

  • 김민성;김영희;송호연;민영기;이병택
    • 한국재료학회지
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    • 제20권8호
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    • pp.418-422
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    • 2010
  • As a starting material, BCP (biphasic calcium phosphate) nano powder was synthesized by a hydrothermal microwave-assisted process. A highly porous BCP scaffold was fabricated by the sponge replica method using 60 ppi (pore per inch) of polyurethane sponge. The BCP scaffold had interconnected pores ranging from $100\;{\mu}m$ to $1000\;{\mu}m$, which were similar to natural cancellous bone. To realize the antibacterial property, a microwave-assisted nano Ag spot coating process was used. The morphology and distribution of nano Ag particles were different depending on the coating conditions, such as concentration of the $AgNO_3$ solution, microwave irradiation times, etc. With an increased microwave irradiation time, the amount of coated nano Ag particles increased. The surface of the BCP scaffold was totally covered with nano Ag particles homogeneously at 20 seconds of microwave irradiation time when 0.6 g of $AgNO_3$ was used. With an increased amount of $AgNO_3$ and irradiation time, the size of the coated particles increased. Antibacterial activities of the solution extracted from the Ag-coated BCP scaffold were examined against gram-negative (Escherichia coli) and gram-positive bacteria (Staphylococcus aureus). When 0.6 g of $AgNO_3$ was used for coating the Ag-coated scaffold, it showed higher antibacterial activities than that of the Ag-coated scaffold using 0.8 g of $AgNO_3$.

유화 중합법에 의한 유기 용매 가용형 폴리아닐린의 합성 및 그 특성 (Synthesis and Characteristics of Organic Soluble Polyaniline by Emulsion Polymerization)

  • 김진열;권시중;한성원;김응렬
    • 폴리머
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    • 제27권6호
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    • pp.549-554
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    • 2003
  • 톨루엔, 자일렌 등 유기 용매에 녹는 에머랄딘 염 형태의 폴리아닐린-도데실벤젠술폰산 (PANI-DBSA) 이 한 단계 마이셀 유화 중합법에 의해 제조되었다. 유기 양성자산으로 DBSA가 사용되었으며, DBSA와 아닐린 단량체의 비율이 1.5:1의 중합 조건에서 용해도 및 전기적 특성이 가장 우수하였고, 이때 제조한 PANI-DBSA의 톨루엔에서 용해도는 8 wt% 정도이다. 이들은 유리 또는 플라스틱 필름 기판 위에 도포되어 필름 형상으로 얻어지며, 폴리우레탄 또는 폴리스티렌 등과도 쉽게 혼합되었다. 5 S/cm 이상의 전기 전도도와 500 nm 이하의 필름두께에서 70% 이상의 가시광선 투과도를 보이며, 필름의 표면상태가 수용액에서의 유화 중합법에 의해 제조되는 PANl-DBSA보다 매우 균일함을 AEM을 통해 관찰하였다. 반응생성물의 대부분은 톨루엔 용매에 용해되었지만 용해되지 않은 일부 PANI-DBSA은 50-400 nm크기의 입자로 유기 용매에 분산되어 있음이 확인되었고 이들 입자의 결정상태를 XRD를 통해 관찰하였다.

쇄양(鎖陽)이 백서(白鼠) 정자(精子)의 수(數), 운동성(運動性) 및 형성(形成)에 미치는 영향(影響) (Effect of Cynomorii Herba on the Sperm Concentration, Motility and Spermatogenesis in Male Rat)

  • 정선형;장준복;이경섭;조정훈
    • 대한한방부인과학회지
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    • 제18권4호
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    • pp.24-35
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    • 2005
  • Purpose : This study was conducted to investigate the effects of Cynomorii Herba (鎖陽) on the reproductive competence in male mice. Methods : We used 8-week-old Spraque-Dawley rats and administered the extract powder of Cynomorii Herba to 5 rats and normal saline to control group once in a day for 28 days. Then we observed the changes of body weight before and after administration of Cynomorii Herba extracts and normal saline. We isolated their testis surgically and observed the weight of testis, epididymis, vascular gland and prostate. Also we examined the total, normal and motile sperm concentration, the concentration of testicular catalase, peroxidase and configuration of testicular tissue before and after administration of Cynomorii Herba extracts and normal saline. Results : We found that the concentration of total, normal, motile sperm in testis of Cynomorii Herba treated group shows significant difference compared with the control group. The body weight, the weight of testis, epididymis and the concentration of testicular catalase and peroxidase were higher in the Cynomorii Herba treated group, on the other hand the weight of vascular gland was lower in the Cynomorii Herba. But the contents of above statement showed no significant difference. The weight of prostate showed lower in the control group statistically than that of the Cynomorii Herba treated group. We observed the seminiferous tubules taken shape minutely and the number of normal sperm increased in Cynomorii Herba treated group's testicular tissue. Conclusion This study shows that Cynomorii Herba may have an effect on the concentration, morphology and motility of sperm, the important factor in male fertility.

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AlPO$_4$-5 분자체의 합성 특성 (Synthetic Characteristics of AlPO$_4$-5 Molecular Sieve)

  • 정성화;홍석봉;어용선;전학제
    • 대한화학회지
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    • 제37권10호
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    • pp.867-873
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    • 1993
  • 결정화 시간 및 반응 혼합물내의 $H_2O/Al_2O_3$의 비가 AlPO$_4$-5 분자체의 합성에 미치는 영향을 X-선 회절(XRD), 질소흡착실험, 전자현미경(SEM) 그리고 고체상 $^{27}$Al nuclear magnetic resonance(NMR)를 사용하여 조사하였다. 반응온도가 150$^{\circ}$C일 때 AlPO$_4$-5의 결정화 시간에 따른 결정성은 S자형 곡선을 보였으며, 유도기간(induction period)은 1시간 이내인 것으로 나타났다. 반응물에서 생성물, AlPO$_4$-5로의 전환을 명확히 관측할 수 있었으며 약 2시간의 결정화 전후 측정된 모든 물성은 큰 변화를 보였다. 반응물내의 $H_2O/Al_2O_3$의 비가 증가함에 따라 다결정의 AlPO$_4$-5는 육각기둥 모양의 단결정으로 변화하였으며 얻어진 결정의 길이/너비의 비는 증가하였다.

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$Y_2O_3-CeO_2-ZrO_2$ 구조세라믹스의 제조 및 특성 : I 분말의 합성 및 소결성 (Preparation and Characteristics of $Y_2O_3-CeO_2-ZrO_2$Structural Ceramics ; I. Synthesis and Sinterability of Powder)

  • 오혁상;이윤복;김영우;오기동;박흥채
    • 한국세라믹학회지
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    • 제33권9호
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    • pp.1057-1063
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    • 1996
  • Y2O3-CeO2-ZrO2 powders were prepared from water-soluble salts using a coprecipitation method. The forming process of oxide and the characteristics of the calcined powders treated in different drying conditions were investigated. The oxidation was occurred at the temperature of around 40$0^{\circ}C$ and the main crystallization of ZrO2 around $600^{\circ}C$. On calcination at $600^{\circ}C$ heating lamp-dried powders consisted of agglomerates of globular morphology with average agglomerate size of 2.27${\mu}{\textrm}{m}$ and specific surface area of 68.3m2/g and spray dried powders contained dense spheric particles with average agglomerate size of 1.35${\mu}{\textrm}{m}$ and specific surface area of 11.0m2/g which exhibited low agglomeration tendency. Removal of the water by a freeze-drying technique produced calcined powders containing flake-like secondary particle structures with wide agglomerate size distri-bution of 0.1-60${\mu}{\textrm}{m}$ and specific surface area of 24.5${\mu}{\textrm}{m}$. The 20 MPa-pressed density (36.8-41.4% T,D) of calcined powders did not nealy depend on drying methods whilst compaction ratio of calcined powders derived from freeze-drying was the highest ( 6.24) among three drying methods. On continuous heating up to 150$0^{\circ}C$ the sinterability of calcined powders derived from heating lamp-drying was superior to those derived from spray-and freeze-drying. The final sintered density of calcined powders was the highest (96% T,D at 150$0^{\circ}C$) in case of heating lamp-drying.

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기체분무형 공정으로 제조된 Zr계 금속수소화물의 수소화반응 및 Ni-MH 2차전지 전극 특성에 관한 연구 (Hydrogneation and Electrochemical Characteristics of Gas-atomized Zr-based $AB_2$ Hydride for Ni-MH Secondary Battery)

  • 김진호;황광택;김병관;한정섭
    • 한국수소및신에너지학회논문집
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    • 제20권6호
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    • pp.505-511
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    • 2009
  • The hydriding and electrochemical characteristics of Zr-based $AB_2$ alloy produced by gas atomization have been extensively examined. For the particle morphology of the as-cast and gas-atomized powders, it can be seen that the mechanically crushed powders are irregular, while the atomized powder particles are spherical. The increase of jet pressure of gas atomization process results in the decrease of hydrogen storage capacity and the slope of plateau pressure significantly increases. TEM and EDS studies showed the increase of jet pressure in the atomization process accelerated the phase separation within grain of the gas-atomized alloy, which brought about a poor hydrogenation property. However, the gas-atomized $AB_2$ alloy powders produced by jet pressure of 50 bar kept up the reversible $H_2$ storage capacity and discharge capacity similar to the mechanically crushed particles. In addition, the electrode of gas-atomized Zr-based $AB_2$ alloy of 50 bar showed improved cyclic stability over that of the cast and crushed particulate, which is attributed to the restriction of crack propagation by grain boundary and dislocation with ch/discharging cycling.

열 플라스마 용사법에 의해 코팅된 SOFC 용 세라믹 연결재인 $La_{0.8}Ca_{0.2}CrO_3$ 특성 연구 (Characterization and Preparation of $La_{0.8}Ca_{0.2}CrO_3$ Ceramic Interconnect Prepared by Thermal Plasma Spray Coating Process for SOFC)

  • 박광연;임탁형;이승복;박석주;송락현;신동렬
    • 한국수소및신에너지학회논문집
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    • 제21권3호
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    • pp.201-206
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    • 2010
  • In present work, $La_{0.8}Ca_{0.2}CrO_3$ (LCC) ceramic interconnect layer for SOFC was prepared by using thermal plasma spray coating process. The LCC powders were synthesized by Pechini method and calcined at the temperature of $1000^{\circ}C$. The prepared LCC powder was characterized by x-ray diffraction (XRD), scanning electron microscopy (SEM), particle counter, BET analysis, respectively. In addition, basic and essential properties of LCC layer coated by thermal plasma spray coating process such as the morphology of surface and cross section for coated layer, gas leak rate, and electrical conductivity were analyzed and discussed. Based on these experimental results, it can be concluded that the LCC layer coated by thermal plasma spray coating process can be suitable as a ceramic interconnect of SOFC operated at $800^{\circ}C$.

폐(廢)실리콘슬러지로부터 TMOS 및 실리카 나노분말(粉末) 제조(製造) (Synthesis of Tetramethylorthosilicate (TMOS) and Silica Nanopowder from the Waste Silicon Sludge)

  • 장희동;장한권;조국;길대섭
    • 자원리싸이클링
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    • 제16권5호
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    • pp.41-45
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    • 2007
  • 폐실리콘 슬러지로부터 테트라메틸오쏘실리케이트(TMOS)와 실리카 나노분말을 제조하였다. 먼저, 실리카 나노분말의 전구체인 TMOS를 폐실리콘 슬러지로부터 촉매 화학반응에 의해 합성하였다. TMOS의 합성실험에서 반응온도가 $130^{\circ}C$ 이상에서는 반응시간이 5시간 경과 시 반응온도에 무관하게 100%의 반응율을 나타내었다. 그러나 $150^{\circ}C$ 이상에서는 초기 반응속도가 빨라졌다. 메탄올 주입속도를 0.8 ml/min에서 1.4 ml/min로 증가시에는 3시간 경과 후에는 반응율이 변화하지 않았다. 이와 같이 합성된 TMOS로부터 화염분무열분해법에 의해 실리카 나노분말을 제조하였다. 제조된 실리카 나노분말은 구형이며, 무응집 형태이었다. 평균입자 크기는 전구체의 주입속도 및 농도변화에 따라 9 nm에서 30 nm로 변화하였다.

Comparison study of the effect of blending method on PVDF/PPTA blend membrane structure and performance

  • Li, Hongbin;Shi, Wenying;Zhang, Yufeng;Zhou, Rong
    • Membrane and Water Treatment
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    • 제6권3호
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    • pp.205-224
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    • 2015
  • A novel hydrophilic poly (vinylidene fluoride)/poly (p-phenylene terephthalamide) (PVDF/PPTA) blend membrane was prepared by in situ polycondensation of p-phenylene diamine (PPD) and terephthaloyl chloride (TPC) in PVDF solution with subsequent nonsolvent induced phase separation (NIPS) process. For comparison, conventional solution blend membrane was prepared directly by adding PVDF powder into PPTA polycondensation solution. Blend membranes were characterized by means of viscometry, X-ray photoelectron spectroscopy (XPS), Field Emission Scanning Electron Microscopy (FESEM). The effects of different blending methods on membrane performance including water contact angle (WCA), mechanical strength, anti-fouling and anti-compression properties were investigated and compared. Stronger interactions between PVDF and PPTA in in situ blend membranes were verified by viscosity and XPS analysis. The incorporation of PPTA accelerated the demixing rate and caused the formation of a more porous structure in blend membranes. In situ blend membranes exhibited better hydrophilicity and higher tensile strength. The optimal values of WCA and tensile strength were $65^{\circ}$ and 34.1 MPa, which were reduced by 26.1% and increased by 26.3% compared with pure PVDF membrane. Additionally, antifouling properties of in situ blend membranes were greatly improved than pure PVDF membrane with an increasing of flux recovery ratio by 25%. Excellent anti-compression properties were obtained in in situ blend membranes with a stable pore morphology. The correlations among membrane formation mechanism, structure and performance were also discussed.