• Journal of Welding and Joining
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• 제14권4호
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• pp.89-98
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• 1996

This study was performed to establish the characteristics of the heat affected zones from view point of the repair weldability for a damaged CrMoV steam turbine rotor steel. Characterization of the heat affected zones of the weldment was conducted with respect to various of postweld heat treatment temperatures, $566^{\circ}C$, $621^{\circ}C$ and $677^{\circ}C$. The evaluations of the heat affected zones were carried out in terms of microstructural characterization, microhardness measurements, Charpy v-notch impact, tensile and stress-rupture tests. The results indicated that the effect of the postweld heat treatment at $677^{\circ}C$ exhibited the favorable microstructure and mechanical properties for the stability of the heat affected zones. While the heat affected zone of the weldment, produced without postweld heat treatment, displayed the inferior toughness and microstructure indicating localized carbide precipitations on the grain boundary. It was also indicated that the stability of the heat affected zones were deteriorated by the formation of the cavitation on the grain boundaries.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2003년도 추계학술대회
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• pp.1086-1091
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• 2003

The problem of residual stresses and fatigue behavior in welded structures is the main concern of welding research fields. The residual stresses and distortions of structures by welding exert negative effect on the safety of mechanical structures. Postweld heat treatment is usually carried out to relieve this residual stresses of welded joints. In this paper the influence of postweld heat treatment on fatigue life of butt-welded joint was investigated. To predict the effect of PWHT, an analytical model is developed by finite element and local strain approach and the result of fatigue life analysis is compared to experimental results. It is demonstrated that fatigue life estimates closely approximate the experimental results and PWHT provides some increase of fatigue lives in long-life fatigue region and no increase in short-life fatigue region because of the residual stress relaxation under tensile loads.

• Journal of Welding and Joining
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• 제32권2호
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• pp.48-53
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• 2014

This study was carried out to investigate the effect of postweld heat treatment(PWHT, 930, 1080, $1230^{\circ}C$) on the microstructure, phase formation, pitting corrosion and mechanical properties such as hardness, tensile strength and impact values of super duplex stainless steel(UNS S32750) multipass welds. Based on the microstructural examination and X-ray diffraction analysis, it was found that the ${\sigma}$ phase was formed in the welds heat treated at $930^{\circ}C$ in which the ferrite content greatly decreased into 5~10% in the welds. The secondary austenite was formed in the reheated zone of welds and redissolved into ferrite with increasing heat treatment temperatures. The tensile strength and impact values of welds heat treated at $930^{\circ}C$ were the lowest and revealed the brittle fracture surface. The weight loss by pitting corrosion increased with test temperatures. It was confirmed that pitting corrosion occurred mainly in secondary austenite of reheated zones. The postweld heat treatment temperature is recommended to be in the range of $1050{\sim}1150^{\circ}C$.

• Journal of Welding and Joining
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• 제14권3호
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• pp.75-85
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• 1996

In this paper the influence of postweld heat treatment on mechanical properties of SMAW and FCAW stainless steel weldments was examined and the obtained results are as follows ; (1) The amount of $\delta$-ferrite formed by SMAW and FCAW process decreased with increasing holding temperature and time in post weld heat treatment(PWHT), and it was found that the reduced ferrite was transformed into sigma phase after $800^{circ}C{\times}50hr$ PWHT. This sigma phase, even though it was very small, resulted in brittleness of dissimilar weldment between carbon steel and stainless steel in bending test, however in similar weldment between stainless steel and stainless steel was not occured. (2) The chemical composition of sigma phase was measured to 28-30%Cr, 7-9%Mo, 4-6Ni in 316L weldment, and also 35-37%Cr, 0.9-1.0Mo, 6-8%Ni in 309L weldment by EDS analysis.

• 한국산학기술학회:학술대회논문집
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• 한국산학기술학회 2011년도 춘계학술논문집 2부
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• pp.679-682
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• 2011

The effects of heat input(1.5~3.6kJ/mm) and postweld heat treatment(PWHT, $600^{\circ}C$, 40hr.) on the TMCP HSB600 steel weldments made by GMAW process were investigated. The tensile strength and CVN impact energy of as-welded specimens decreased with increasing heat input. The fine-grained acicular ferrite was mainly formed in the low heat input while polygonal and side plate ferrites were dominated in the high inputs. Meanwhile, tensile strength and hardness of PWHT weldments decreased due to the coarsening of microstructure and reduction of residual stresses.

• 한국산학기술학회논문지
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• 제13권5호
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• pp.1939-1946
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• 2012

교량용 고성능 강재는 높은 인장강도, 항복강도, 고인성, 용접성등이 요구된다. 교량 구조용 강재인 TMCP HSB600강의 GMA용접부에서 입열량(1.4~3.2kJ/mm)과 용접후 열처리가 기계적 특성과 미세조직에 미치는 영향을 조사하였다. 용접된 상태에서는 입열량이 증가할수록 인장강도와 경도는 감소하였다. 입열량 1.4kJ/mm에서는 빠른 냉각 속도에 의해 베나이트적 페라이트와 탄화물 집합체 등의 경한 미세조직이 생성되었고 입열량 2.1kJ/mm에서는 침상형 페라이트가 다량 생성되었으며, 고입열량인 3.2kJ/mm에서는 입계페라이트 사이트 플레이트와 구형 페라이트가 많이 생성되었다. 용접 후 열처리를 통해 용접부의 잔류응력의 감소와 결정립 조대화로 인하여 인장강도와 경도는 감소하였으나 충격흡수에너지에는 큰 차이가 없었다.

• 한국산학기술학회:학술대회논문집
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• 한국산학기술학회 2011년도 추계학술논문집 2부
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• pp.394-397
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• 2011

The effects of heat input(1.4~3.2kJ/mm), shielding gas(Ar80%+$CO_2$20%) and postweld heat treatment(PWHT, $600^{\circ}C$, 40hr.) on the TMCP HSB600 steel weldments made by GMAW process were investigated. The tensile strength and CVN impact energy of as-welded specimens decreased with increasing heat input. The fine-grained acicular ferrite was mainly formed in the low heat input while polygonal and side plate ferrites were dominated in the high inputs. High performance steel for bridges requires higher performance in tensile and yield strength, toughness, weldability, etc. Thus, the purpose of the experiment is to study HSB 600 in GMAW.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2000년도 춘계학술대회논문집A
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• pp.803-808
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• 2000

This thesis studied whether friction welding of SPSS, localized torsion bar material could be accomplished or not. And then optimum welding conditions were examined and leaded through tensile, impact, torsion and hardness test after postweld heat treatment of the actual field condition. Obtained results were as follows; Linear relationship was existed between heating time and total upset, and a quadratic equation model could be made between tensile strength and heating time. Optimum welding conditions with fine structure were as follows in case total upset(U)=8.5mm; the number of rotations(n)=2,000 rpm, heating pressure($p_1$)=80MPa, upset pressure($p_2$)=200MPa, heating time($t_1$)=4sec, upset time($t_2$)=3 sec.

• Journal of Welding and Joining
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• 제13권4호
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• pp.55-64
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• 1995

A study was made to examine the effects of postweld heat treatment(PWHT) on the toughness and microstructures in the weld heat affected zone(HAZ) of Cu-bearing HSLA-100 steel. The Gleeble thermal/mechanical simulator was used to simulate the weld HAZ. The details between toughness and PWHT of HAZ were studied by impact test, optical microscopy(O.M.), scanning electron microscopy (SEM), transmission electron microscopy(TEM) and differential scanning calorimetry(DSC). The decrease of HAZ toughness in single thermal cycle comparing to base plate is ascribed to the coarsed-grain formed by heating to 1350.deg.C. The increase of HAZ toughness in double thermal cycle comparine to single thermal cycle is due to the fine ferrite(.alpha.) grain transformed from austenite(.gamma.)formed by heating to .alpha./.gamma. two phase region. Cu precipitated during aging for increasing the strength of base metal is dissolved during single thermal cycle to 1350.deg.C and is precipitated little on cooling and heating during subsequent weld thermal cycle. It precipitates by introducing PWHT. Thus, the decrease of toughness in triple thermal cycle of $T_{p1}$ = 1350.deg.C, $T_{p2}$ = 800.deg.C and $T_{p3}$ = 500.deg.C does not occur owing to the precipitation of Cu. The behaviors of Cu=precipitates in HAZ is similar to that in base plate. PWHT at 550.deg.C shows highest hardness and lowest toughness, whereas PWHT at 650.deg.C shows reasonable toughness, which improves the toughness of as-welded state.state.

• Nuclear Engineering and Technology
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• 제48권6호
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• pp.1412-1422
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• 2016

Austenitic stainless steels (ASSs) are widely used for nuclear pipes as they exhibit a good combination of mechanical properties and corrosion resistance. However, high tensile residual stresses may occur in ASS welds because postweld heat treatment is not generally conducted in order to avoid sensitization, which causes a stress corrosion crack. In this study, round robin analyses on stress intensity factors (SIFs) were carried out to examine the appropriateness of structural integrity assessment methods for ASS pipe welds with two types of circumferential cracks. Typical stress profiles were generated from finite element analyses by considering residual stresses and normal operating conditions. Then, SIFs of cracked ASS pipes were determined by analytical equations represented in fitness-for-service assessment codes as well as reference finite element analyses. The discrepancies of estimated SIFs among round robin participants were confirmed due to different assessment procedures and relevant considerations, as well as the mistakes of participants. The effects of uncertainty factors on SIFs were deducted from sensitivity analyses and, based on the similarity and conservatism compared with detailed finite element analysis results, the R6 code, taking into account the applied internal pressure and combination of stress components, was recommended as the optimum procedure for SIF estimation.