• 제목/요약/키워드: Porous microstructure

검색결과 309건 처리시간 0.028초

Effect of Process Conditions on the Microstructure of Particle-Stabilized Al2O3 Foam

  • Ahmad, Rizwan;Ha, Jang-Hoon;Hahn, Yoo-Dong;Song, In-Hyuck
    • 한국분말재료학회지
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    • 제19권4호
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    • pp.278-284
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    • 2012
  • $Al_2O_3$ foam is an important engineering material because of its exceptional high-temperature stability, low thermal conductivity, good wear resistance, and stability in hostile chemical environment. In this work, $Al_2O_3$ foams were designed to control the microstructure, porosity, and cell size by varying different parameters such as the amount of amphiphile, solid loading, and stirring speed. Particle stabilized direct foaming technique was used and the $Al_2O_3$ particles were partially hydrophobized upon the adsorption of valeric acid on particles surface. The foam stability was drastically improved when these particles were irreversibly adsorbed at the air/water interface. However, there is still considerable ambiguity with regard to the effect of process parameters on the microstructure of particle-stabilized foam. In this study, the $Al_2O_3$ foam with open and closed-cell structure, cell size ranging from $20{\mu}m$ to $300{\mu}m$ having single strut wall and porosity from 75% to 93% were successfully fabricated by sintering at $1600^{\circ}C$ for 2 h in air.

양극 산화법으로 제조된 Tantalum Oxide 박막의 전압-시간 특성과 미세구조와의 연관성 (Relationship Between Voltage-time Characteristics and Microstructures of Tantalum Oxide Thin Films Prepared by Anodic Oxidation)

  • 정형진;윤상옥;이동헌
    • 한국세라믹학회지
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    • 제28권6호
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    • pp.443-450
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    • 1991
  • Microstructures of tantalum oxide, anodic-oxidized in oxalic acid, are shown to be related to voltage-time characteristics during formation reaction. It is observed that a crystalline phase transformed from an amorphous phase is recrystallized in the presence of the high electric field within the film, and this recrystallized film has a very porous microstructure. From the results of the XRD, the nonlinearity observed after the first spark voltage is recognized to be due to the local crystallization.

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불규칙 섬유상(disordered-fibrous) 멤브레인이나 젤(gel)에서의 제한적 확산(hindered diffusion) 현상에 관한 연구(I) (Study on the Hindered Diffusion Within Disordered-Fibrous Membrane and Gels(I))

  • 전명석;김재진
    • 한국막학회:학술대회논문집
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    • 한국막학회 1997년도 추계 총회 및 학술발표회
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    • pp.139-140
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    • 1997
  • 1. 서론 : 한외 및 정밀여과의 분리메카니즘에 연관된 물리적 현상에 대해 현재까지 진행된 많은 연구들은, 막기공이 갖는 복잡하고 불규칙한 구조를 단순하고 규칙적인 well-defined 구조인 실린더형이나 슬릿형 기공으로 가정하여 문제를 전개하고 있다. 본래, 다공성 매질(porous media)에서의 유체흐름을 다루는 이론 및 실험연구자들에 의해 제안된 섬유상 매질(fibrous media)에 대한 해석은 계의 미세구조(microstructure)에 추계적 개념을 적용시키려는 최근의 추세에 따라 점차 관심이 높아가고 있다.(생략)

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고분자 Silanol을 첨가한 TEOS계의 ORMOSIL 특성(II) (The Properties of ORMOSIL with Adding Organic Silanol in TEOS System(II))

  • 이동아;김구대;김현민
    • 한국세라믹학회지
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    • 제30권1호
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    • pp.34-40
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    • 1993
  • ORMOSIL was synthesized with inorganic precursor, TEOS and organic precursor, PDMS, and the variation of composite properties according to the concentration of HCl, solvent content and reaction time were studied. As the concentration of HCl increased, condensation reaction was well proceeded and more regularly distributed network was observed. Increase in reactivity was found with the amount of solvent, and composite had a tendency of forming more porous microstructure as reaction time was increased, which had no influence on the bonding degree.

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다공성 은의 폴리실록센 첨가에 따른 물성 변화 (Properties of Porous Silver with Polysiloxane Addition)

  • 김은석;김익규;김광배;송오성
    • 한국산학기술학회논문지
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    • 제21권8호
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    • pp.603-611
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    • 2020
  • 20 ㎛급 은 분말과 53 ㎛급 소금 30 wt%의 혼합체에 폴리실록센을 1~4 wt%까지 첨가시키고 750℃-60min 소결하고, 소금을 선택적으로 녹여내어 액상 향수를 담지할 수 있는 다공체를 제작하였다. 소결전후에 폴리실록센 첨가량에 따라 기공, 경도, 그리고 미세구조의 변화를 확인하였다. 제작한 은 담지체는 소결 전후 모두 열린 기공으로 형성되고, 소결 후에는 지름 및 높이 방향으로 2~7 % 수축하였다. 비커스 경도는 소결 후 모두 증가하였고, 특히 2 wt%의 폴리실록센을 첨가한 경우 소결 전보다 2배 증가하는 것을 확인하였다. 미세구조의 경우 폴리실록센 첨가에 따라 은 담지체 표면상태는 어두워졌고, 기공이 50 ㎛에서 10 ㎛ 이하로 작아지는 것을 확인하였다. 조성분포 확인 결과 폴리실록센 2 wt% 첨가하였을 때 고루 분포되어 있었으며, 3 wt%이상 첨가하였을 때 뭉쳐져서 강도가 저하되는 문제가 있었다. 따라서 열린기공을 가진 다공성 은에 대해 주얼리 용도로 2 wt%의 적정량의 폴리실록센을 첨가하여 성공적인 강화가 가능하였다.

연속다공질 SiC-Si3N4 복합체의 미세구조 및 기계적 특성 (Microstructure Control and Mechanical Properties of Continuously Porous SiC-Si3N4 Composites)

  • ;;이희정;장희동;이병택
    • 한국재료학회지
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    • 제16권3호
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    • pp.188-192
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    • 2006
  • The microstructures and mechanical properties of continuously porous $SiC-Si_3N_4$composites fabricated by multi-pass extrusion were investigated at different Si levels added. Si-powder with different weight percentages (0%, 5%, 10%, 15%, 20%) was added to the SiC powder to make the raw mixture powders, with $6wt%Y_2O_3-2wt%Al_2O_3$ as sintering additives, carbon ($10-15{\mu}m$) as a pore-forming agent, ethylene vinyl acetate as a binder and stearic acid ($CH_3(CH_2)_{16}COOH$) as a lubricant. In the continuously porous $SiC-Si_3N_4$ composites, $Si_3N_4$ whiskers like the hairs of nostrils were frequently observed on the wall of the pores. In this study, the morphology of the $Si_3N_4$ whiskers was investigated with the silicon addition content. In the composites containing of 10 wt% Si, a large number of $Si_3N_4$ whiskers was found at the continuous pore regions. In the sample to which 15 wt% Si powder was added, maximum values of about 101 MPa bending strength and 57.5% relative density were obtained.

전기방전소결을 이용한 Ti-Ni-Zr 준 결정상의 상변화 연구와 Ti, W 다공체 제작 (Phase Transformation of Ti-Ni-Zr Icosahedral Phase and Fabrication of Porous Ti and W Compacts using Electro-Discharge Sintering)

  • 조재영;송기안;이민하;이효수;이원희;김기범
    • 한국분말재료학회지
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    • 제18권2호
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    • pp.149-158
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    • 2011
  • Electro-Discharge Sintering (EDS) employs a high-voltage/high-current-density pulse of electrical energy, discharged from a capacitor bank, to instantaneously consolidate powders. In the present study, a single pulse of 0.57-1.1 kJ/0.45 g-atomized spherical $Ti_{52}Zr_{28}Ni_{20}$ powders in size range of 10~30 and $30\sim50{\mu}m$ consisting of ${\beta}$-(Ti, Zr) and icosahedral phases were applied to examine the structural evolution of icosahedral phase during EDS. Structural investigation reveals that high electrical input energy facilitates complete decomposition of icosahedral phase into C14 laves and ${\beta}$-(Ti, Zr) phases. Moreover, critical input energy inducing decomposition of the icosahedral phase during EDS depends on the size of the powder. Porous Ti and W compacts have been fabricated by EDS using rectangular and spherical powders upon various input energy at a constant capacitance of $450{\mu}F$ in order to verify influence of powder shape on microstructure of porous compacts. Besides, generated heat (${\Delta}H$) during EDS, which is measured by an oscilloscope, is closely correlated with powder size.

양극산화처리를 통한 다공성 임플랜트 표면의 표면거칠기 증대에 대한 연구 (STUDY ON THE ENHANCING MICRO-ROUGHNESS OF POROUS SURFACED DENIAL IMPLANT THROUGH ANODIZATION)

  • 윤태호;송광엽
    • 대한치과보철학회지
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    • 제44권5호
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    • pp.617-627
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    • 2006
  • Statement of problem: HA has been used as a coating material on Ti implants to improve osteoconductivity. However. it is difficult to form uniform HA coatings on implants with complex surface geometries using a plasma spraying technique. Purpose : To determine if Ti6Al4V sintered porous-surfaced implants coated with HA sol-gel coated and hydrothermal treated would accelerate osseointegration. Materials and Methods : Porous implants which were made by electric discharge were used in this study. Implants were anodized and hydrothermal treatment or HA sol-gel coating was performed. Hydrothermal treatment was conducted by high pressure steam at $300^{\circ}C$ for 2 hours using a autoclave. To make a HA sol, triethyl phosphite and calcium nitrate were diluted and dissolved in anhydrous ethanol and mixed. Then anodized implant were spin-coated with the prepared HA sols and heat treated. Samples were soaked in the Hanks solution with pH 7.4 at $37^{\circ}C$ for 6 weeks. The microstructure of the specimens was observed with a scanning electron microscope (SEM), and the composition of the surface layer was analyzed with an energy dispersive spectroscope (EDS). Results : The scanning electron micrographs of HA sol-gel coated and hydrothermal treated surface did not show any significant change in the size or shape of the pores. After immersion in Hanks' solution the precipitated HA crystals covered macro- and micro-pores The precipitated Ca and P increased in Hanks' solution that surface treatment caused increased activity. Conclusion : This study shows that sol-gel coated HA and hydrothermal treatment significantly enhance the rate of HA formation due to the altered surface chemistry.

동결건조 공정을 이용한 텅스텐 다공체의 제조 및 특성 (Fabrication and Properties of Porous Tungsten by Freeze-Drying Process)

  • 이영숙;오승탁
    • 한국재료학회지
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    • 제21권9호
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    • pp.520-524
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    • 2011
  • Porous W with controlled pore characteristics was fabricated by a freeze-drying process. $WO_3$ powder and camphene were used as the source materials of W and sublimable vehicles, respectively. Camphene slurries with $WO_3$ contents of 10 and 15 vol% were prepared by milling at $50^{\circ}C$ with a small amount of oligomeric polyester dispersant. Freezing of a slurry was done in a Teflon cylinder attached to a copper bottom plate cooled at $-25^{\circ}C$ while the growth direction of the camphene was unidirectionally controlled. Pores were generated subsequently by sublimation of the camphene during drying in air for 48 h. The green body was hydrogen-reduced at $800^{\circ}C$ for 30 min and sintered in a furnace at $900^{\circ}C$ for 1 h under a hydrogen atmosphere. Microstructural observation revealed that all of the sintered samples were composed of only W phase and showed large pores which were aligned parallel to the camphene growth direction. The porosity and pore size increased with increasing camphene content. The difference in the pore characteristics depending on the slurry concentration may be explained by the degree of powder rearrangement in the slurry. The results strongly suggest that a porous metal with the required pore characteristics can be successfully fabricated by a freeze-drying process using metal oxide powders.