• 한국세라믹학회지
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• 제41권3호
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• pp.229-234
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• 2004

수계슬러리의 동결건조 공정을 이용하여 배향성 기공을 갖는 NiO-YSZ 지지체를 제조하였다. 슬러리의 동결과정에서 형성된 얼음 결정은 진공건조 과정을 거치면서 승화되어 그 자리에 기공을 형성하였으며. 열전달 방향과 속도를 조절함으로써 얼음결정의 성장을 제어할 수 있음을 알 수 있었다. 제조된 NiO-YSZ 지지체는 배향성을 가진 거대(macro) 기공과 함께 표면에는 미세기공이 존재하는 독특한 기공구조를 형성하였다. 이것은 동결과정에 있어서 성형체의 위치에 따라 얼음의 성장속도가 다르기 때문에 발생하는 현상으로 생각된다. 얻어진 다공체 표면에 YSZ 슬러리를 dip 코팅하여 막을 형성한 후 140$0^{\circ}C$에서 동시소성(co-firing)하여 다공성 NiO-YSZ 지지체의 표면에 치밀한 YSZ 막이 코팅된 bilayer 제조에 성공하였다.

• 자원리싸이클링
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• 제9권2호
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• pp.33-39
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• 2000

생물여과법에 의한 유해성 유기물 제거용 저밀도 담체로 사용하기 위하여 석탄회를 출발물질로 이용하여 세라믹 담체를 제조하였다. 석탄회에 기공 조절용 및 탄소함량 조절용으로 밀가루를 첨가하여 약환원성 분위기를 유지하여 $1200^{\circ}C$에서 소결한 결과 1.6~1.8 g/$\textrm{cm}^3$의 겉보기 밀도를 얻을 수 있었다. 소결 시 공기를 차단하고 급속히 승온하여 시편 조성의 일부를 환원시킴으로써 액상을 형성할 수 있었으며, 이렇게 형성된 액상은 시편의 표면부근에 폐기공을 형성하여 밀도를 낮추었다.

• 한국세라믹학회지
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• 제51권4호
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• pp.317-323
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• 2014

People could not imagine living without tab water. However, the water filtering process at a purification plant used to produce tab water creates tons of sludge, which is generally wasted. This sludge waste consists of (1) mineral elements, such as sand, (2) organic materials, and (3) a coagulant, which agglomerates the two. As an enormous amount of sludge waste is generated every year, numerous studies have been carried out to identify how to deal with this problem. Currently, however, most of the sludge waste is directly discarded in landfills. In the present study, water-purified sludge waste received a heat treatment at $1300^{\circ}C$ and was then ground into particles to be used as a ceramic material. Next, the resultant particles were compounded with chamotte substitutes to produce grogged clay that is suitable for wheel-throwing ceramics. Consequently, the plasticity of the sludge waste decreased as the content of calcination increased. Thus, it is considered that wheel throwing is available only up to PBF-3. Thus, it is available for wheel throwing and has a high strength of 864 $kgf/cm^2$ with less than 0.2 percent of porosity and absorption ratio were displayed in PBF-2 at $1280^{\circ}C$ with 20 percent of calcination from the purified sludge. Therefore, the PBF-2 body produced in this study was considered to be capable of replacing grogged clay in the market.

• 대한치과기공학회지
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• 제40권1호
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• pp.17-25
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• 2018

Purpose: When casting of ceramics, proper amount of deflocculant was added for disperse the particles in slip. In this study, examined the optimum amount of APMA(ammonium polymethaacrylate) water as deflocculant for casting the zirconia. Methods: The 100 g of zirconia powder were ball milled with 300 g zirconia ball, 90 g of distilled water, and APMA water in polyethylene pot for 24 hours. The amount of APMA water were added as deflocculant from 0.5 to 0.9 g at an intervals of 0.1 g. The viscosity of slip with no deflocculant showed 1362c.p. and the minimum viscosity with 580c.p. obtained when the slip contained 0.7% of deflocculant. Bar type specimens were casted with plaster mold and biscuit fired at $1100^{\circ}C$ for 1 hours. Biscuit fired specimens were finished with $60mm(L){\times}14mm(W){\times}10mm(H) bar$. Finished specimens were 2nd fired at $1500^{\circ}C$ for 1 hour. Results: Regardless the addition of deflocculant, all 2nd fired specimens showed 0% of apparent porosity and water absorption. The specimens with no deflocculant showed 24% of drying shrinkage and 27.4% firing shrinkage. On the other hand, The specimens with deflocculant showed 17.4% of drying shrinkage and 17.6% firing shrinkage regardless the amount of deflocculant. The maximum bulk density with $6.09g/cm^3$ obtained when the specimens casted with 0.7~0.9% of deflocculant contained slips. Bend strength of specimen with no deflocculant showed 680 MPa and the maximum bend strength with 814 MPa obtained when the specimen casted with 0.7% of diflocculant contained slip. Conclusion : It was found that the particle shape of the powder according to the dispersing agent is added, the particle size, sintering temperature and affect the particle size distribution, sintering time, sintering atmosphere, such a great influence on the sintering.

• 한국세라믹학회지
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• 제24권2호
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• pp.123-132
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• 1987

Yttria-stabilized zirconia with erbia-lanthana were investigated with respect to the amount of Ln2O3 (Ln; Er, La) addition in the range of 0.5∼5 mol% to the base composition of 8 mol% yttriazirconia. Following analysis and measurement were adopted for the characterization of synthesizes of solid electrolyte; phase transformation, lattice parameter, crystallite size, relative density, chemical composition and SEM/EDS. Electrical conductivity by two-probe method versus temperature from 350$^{\circ}C$ to 800$^{\circ}C$ and frequency in the range of 5Hz∼13MHz by complex impedance method was also conducted together with the determination of oxygen ion transference number by EMF method for the evaluation of their electrical properties. The results were as followsing; Electrical conductivity were decreased with increase in Ln2O3 content, but their activation energies increased. In the case of La2O3 addition, espicially, its electrical conductivity was decreased owing to the segregation of second phases at the grain-boundary. Grain-boundary conductivity of the specimen contained 0.5 mol% Er2O3 exhibited a maximum conductivity among thecompositions experimented. However, their bulk conductivities decreased in both case. Oxygen ion transference number was also reduced with decrease in oxygen partial pressure. For example, in the case of Er2O3 addition it retained value in the range of 0.97∼0.94 abvove 4.74${\times}$10-2in oxygen partial pressure. With the increase in the quantities of the evaporation of additive components, the crystallite size of stabilized zirconia decreased, and their relative density also reduced owing to the formation of porosity in their matrices. In the case of La2O3 the sinterbility was improved in the limited amount of addition up to 0.5 mol%, in the same range of addition the strength of sintered bodies were improved perhaps owing to the precipitation of metastable tetragonal phase in the fully stabilized zirconia.

• 한국전기전자재료학회논문지
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• 제32권4호
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• pp.333-340
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• 2019

The effects of compaction methods on the sintering density, microstructures, and mechanical properties were investigated in ${\alpha}-alumina$ ceramics. ${\alpha}-Alumina$ powders were granulated with a 10% aqueous solution of polyvinyl alcohol (PVA). Uniaxially pressed (UAP) and cold isostatic-pressed (CIP) samples were prepared by pressing uniaxially at a pressure of 1 ton for 1 min, and isostatically at 200 MPa for 15 min, respectively. Subsequently, both types of samples were sintered at $1,200^{\circ}C$, $1,300^{\circ}C$, $1,400^{\circ}C$, $1,450^{\circ}C$, $1,500^{\circ}C$, $1,550^{\circ}C$, and $1,600^{\circ}C$ at a rate of $5^{\circ}C/min$ for 2 h. The CIP samples were better than the UAP samples for all properties measured, such as the sintering density, Vicker's hardness, and toughness. The CIP sample sintered at $1,400^{\circ}C$ showed the maximum Vicker's hardness and toughness; this may be attributed to the competing effects of a decrease in porosity and the growth of grains with increasing sintering temperature.

• 한국분말재료학회지
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• 제29권5호
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• pp.424-431
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• 2022

3Y-TZP ceramics obtained by doping 3 mol.% of Y₂O₃ to ZrO₂ to stabilize the phase transition are widely used in the engineering ceramic industry due to their excellent mechanical properties such as high strength, fracture toughness, and wear resistance. An additional increase in mechanical properties is possible by manufacturing a composite in which a high-hardness material such as oxide or carbide is added to the 3Y-TZP matrix. In this study, composite powder was prepared by dispersing a designated percentage of WC in the 3Y-TZP matrix, and the results were compared after manufacturing the composite using the different processes of spark plasma sintering and HP. The difference between the densification behavior and porosity with the process mechanism was investigated. The correlation between the process conditions and phase formation was examined based on the crystalline phase formation behavior. Changes to the microstructure according to the process conditions were compared using field-emission scanning electron microscopy. The toughness-strengthening mechanism of the composite with densification and phase formation was also investigated.

• 자원리싸이클링
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• 제9권2호
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• pp.40-45
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• 2000

석탄회를 출발물질로 사용하고 봉사 및 유리를 첨가하여 저밀도 세라믹 담체를 제조하였다. 또한 성형체의 초기 기공율을 높이기 위하여 밀가루를 30wt% 첨가하였다. 봉사를 첨가함에 따라 겉보기 밀도 및 벌크 밀도가 낮아졌고, 석탄회에 대하여 15wt%의 붕사를 첨가한 결과 $1160^{\circ}C$에서 15분 소결하여 벌크 밀도 $0.79g/\textrm{cm}^3$, 겉보기 밀도 $1.10g/\textrm{cm}^3$인 담체를 얻을 수 있었다. 판유리를 분쇄한 후 212 이하로 체가름한 유리 분말을 첨가하면 붕사와 마찬가지로 밀도가 낮아졌으며, 12wt% 첨가하여 $1280^{\circ}C$에서 10분간 소결한 결과 벌크 밀도 $0.90g/\textrm{cm}^3$, 겉보기 밀도 $1.00g/\textrm{cm}^3$를 얻을 수 있었다.

• 보존과학회지
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• 제32권4호
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• pp.549-560
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• 2016

진안 봉곡도요지 출토 흑유자기에 대하여 과학적 분석과 재현실험으로 재료학적 특성 자료를 제시하고자 한다. 미시적 관찰과 물리적 특성, 화학조성 분석으로 구분하여 실시하였으며, 재현실험은 분석결과에 따라 시판 흑유, 석간주 및 석회석을 사용하여 시편을 제작하고 단면을 관찰하였다. 물리적 특성은 자화 정도에 따라 일부 도편에서 차이를 보이며, 미시적 관찰에서 유약 내에 수지상 등의 결정 조직이 관찰되었다. 열분석에서 $1200^{\circ}C$ 내외에서 발열피크가 확인되고 결정구조분석에서 뮬라이트가 동정되어, 약 $1100{\sim}1200^{\circ}C$의 온도에서 소성된 것으로 판단할 수 있다. 유약의 성분 조성은 타 지역 출토 흑유자기의 유약에 비하여 $Fe_2O_3$의 함량이 약 22%로 높게 나타나며, CaO의 함량은 약 9%로 낮게 나타난다. 재현실험에서 석간주와 석회석의 혼합비에 따라 유약층의 단면에서 출토 도편과 유사한 결정 조직을 이루는 것이 관찰되었다. 이는 산화철이 용융, 응고되는 과정에서 생성되는 것으로 추정된다.

• 한국재료학회지
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• 제10권4호
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• pp.312-316
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• 2000

HIP처리가 가스터빈 고정익 등 고온부품에 적용되는 열차폐 코팅층의 접착강도 및 고온특성에 미치는 영향을 조사하였다. 시편은 IN738LC 초합금 표면에 8wt%Y$_2$O$_3$-$ZrO_2$분말을 플라즈마 용사법으로 코팅한 후 $1200^{\circ}C$, 100MPa의 고온, 고압에서 4시간 동안 HIP 처리하여 준비하였다. 실험결과 HIP 처리된 코팅의 경우 미세균열과 기공이 상당량 감소하였으며 EDX분석을 통해 계면에서 원자간 상호확산이 발생한 것을 확인하였다. 이러한 코팅층의 치밀화 및 상호확산으로 인해 HIP처리된 코팅층의 접착강도는 48% 이상 크게 증가하였으며 조직 또한 균질화 되었다. 반면 가열과 냉각이 반복되는 환경에서 코팅층의 내구력은 HIP 처리된 경우가 다소 저하되었다. 이는 코팅과 모재와의 열팽창 차이로 인한 변형을 완화시켜주는 기공과 미세균열이 감소되었기 때문으로 판단된다.