• Title/Summary/Keyword: Porosity Defect

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Strength Estimation of Die Cast Beams Considering Equivalent Porous Defects (다이캐스팅 보의 등가 기공결함을 고려한 강도평가)

  • Park, Moon Shik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.5
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    • pp.337-343
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    • 2017
  • As a shop practice, a strength estimation method for die cast parts is suggested, in which various defects such as pores can be allowed. The equivalent porosity is evaluated by combining the stiffness data from a simple elastic test at the part level during the shop practice and the theoretical stiffness data, which are defect free. A porosity equation is derived from Eshelby's inclusion theory. Then, using the Mori-Tanaka method, the porosity value is used to draw a stress-strain curve for the porous material. In this paper, the Hollomon equation is used to capture the strain hardening effect. This stress-strain curve can be used to estimate the strength of a die cast part with porous defects. An elastoplastic theoretical solution is derived for the three-point bending of a die cast beam by using the plastic hinge method as a reference solution for a part with porous defects.

Effectiveness of biphasic calcium phosphate block bone substitutes processed using a modified extrusion method in rabbit calvarial defects

  • Lim, Hyun-Chang;Song, Kyung-Ho;You, Hoon;Lee, Jung-Seok;Jung, Ui-Won;Kim, Suk-Young;Choi, Seong-Ho
    • Journal of Periodontal and Implant Science
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    • v.45 no.2
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    • pp.46-55
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    • 2015
  • Purpose: This study evaluated the mechanical and structural properties of biphasic calcium phosphate (BCP) blocks processed using a modified extrusion method, and assessed their in vivo effectiveness using a rabbit calvarial defect model. Methods: BCP blocks with three distinct ratios of hydroxyapatite (HA):tricalcium phosphate (TCP) were produced using a modified extrusion method:HA8 (8%:92%), HA48 (48%:52%), and HA80 (80%:20%). The blocks were examined using scanning electron microscopy, X-ray diffractometry, and a universal test machine. Four circular defects 8 mm in diameter were made in 12 rabbits. One defect in each animal served as a control, and the other three defects received the BCP blocks. The rabbits were sacrificed at either two weeks (n=6) or eight weeks (n=6) postoperatively. Results: The pore size, porosity, and compressive strength of the three types of bone block were $140-170{\mu}m$, >70%, and 4-9 MPa, respectively. Histologic and histomorphometric observations revealed that the augmented space was well maintained, but limited bone formation was observed around the defect base and defect margins. No significant differences were found in the amount of new bone formation, graft material resorption, or bone infiltration among the three types of BCP block at either of the postoperative healing points. Conclusions: Block bone substitutes with three distinct compositions (i.e., HA:TCP ratios) processed by a modified extrusion method exhibited limited osteoconductive potency, but excellent space-maintaining capability. Further investigations are required to improve the processing method.

Density and Mechanical Properties of Aluminum Lost Foam Castings (알루미늄 합금 소실모형주조재의 밀도 및 기계적 성질)

  • Kim, Ki-Young;Oh, Don-Suk;Choe, Kyeong-Hwan;Cho, Gue-Serb;Lee, Kyung-Whoan
    • Journal of Korea Foundry Society
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    • v.24 no.2
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    • pp.94-100
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    • 2004
  • Gas porosity which is a common defect in aluminum alloy casting, is also thought to be severer in aluminum alloy castings produced by lost foam process due to the pyrolysis of the polystyrene foam pattern during pouring. Fundamental experiments were carried out to evaluate the effect of process variables such as the melt treatment, the cooling rate and pouring temperature on the density and mechanical properties in A356.2 castings with simple bar shape. The density of grain refined specimen was slightly lower than that of degassed one, but was higher than that of no treated one and that of shot ball packed specimen was higher than the other specimens. The tensile strength and elongation were in the ranges of $200{\sim}230MPa$ and $0.5{\sim}1.5%$ respectively. The density and hardness of lost foam cast specimens decreased with increase in pouring temperature.

EFFECT OF CIGARETTE PAPER POROSITY ON THE VENTILATION OF CIGARETTES (궐련지 기공도가 담배연기 희석에 미치는 영향)

  • 이영택;이근회;양광규;이정일;이규서;안동명
    • Journal of the Korean Society of Tobacco Science
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    • v.7 no.2
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    • pp.179-188
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    • 1985
  • From the combination of cigarette papers, tipping papers and plug wrapping papers, whose physical properties and effect of cigarette smoke dilution were studied. The result obtained from this study are as follows. Envelop ventilation (Env-V'R) cigarettes used high porous cigarette papers showed less changes of unencapsulated pressure drop VPD) compared to tip ventilation (Tip-VR) cigarettes. Higher cigarette paper porosity increased, more decreased the WD of cigarette by Tip-VR. With cigarette length shortening, the UPD or VR changed a little in Tip-VR cigarette, while changed very much in Env-VR cigarettes. The ratio of nicotine/tar was higher in Env-VB cigarettes than in Tip-VR cigarettes, and CO/nicotine value of the former was lower than those of the later. The effect of Tip-VR cigarettes on the delivery reduction of tar and nicotine was more effective compared to Env-VR cigarettes and the reduction prefer Env-VR cigarettes to Tip-VR cigarettes in CO delivery. From the results investigated above it was noted that each defect appeared in the Tip-VR and the Env-VR cigarettes could be complemented by the combination of them.

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The Effect of Thickening Agent on Foaming and Mechanical Properties of A356 Alloy (A356 합금의 발포 특성 및 기계적 성질에 미치는 점증제의 영향)

  • Tak, Byeong-Su;Kim, Byeong-Gu;Jeong, Seung-Reung;Hur, Bo-Young
    • Journal of Korea Foundry Society
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    • v.30 no.6
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    • pp.241-246
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    • 2010
  • The viscosity of foam metal is necessary to get the pores, but it is difficult to manufacture net-shape foam, because the fluidity decreases by increasing viscosity. In this study, the A356 alloy which has good fluidity and less defect was selected and fabricated to foam metal. To understand about effect of thickening agent on foaming and mechanical properties, quantity of thickening agent was changed. The pore size, porosity and distribution of foam metal were measured by i-solution program. And compression test were performed by UTM. In case of 3.0wt% Ca in thickening agent, it is found that most of foam consist of homogeneous shape, and the growth height had the highest value of 204 mm in the all fabricated foams. The porosity was 93% and compressive strength was 3.1 MPa. In the microstructure, the $Al_2Si_2Ca$ intermetallic compound and Ti were observed. The vickers hardness value rose with increasing viscosity value.

A study on mathematical modeling and heat transfer analysis to predict weld bead geometry in horizontal fillet welding (수평필릿용접의 용접부 형상을 예측하기 위한 수학적 모델링 및 열전달 해석에 관한 연구)

  • 문형순;나석주
    • Journal of Welding and Joining
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    • v.14 no.6
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    • pp.58-67
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    • 1996
  • The horizontal filet welding is prevalently used in heavy and ship building industries to join the parts. The phenomena occurring in the horizonal fillet welding process are very complex and highly non-linear, so that its analysis is relatively difficult. Furthermore, various kinds of weld defect such as undercut, overlap, porosity. excess weld metal and incomplete penetration can be induced due to improper welding conditions. Among these defects, undercut, overlap and excess weld metal appear frequently in horizontal filet welding. To achieve a satisfactory weld bead geometry without weld defects, it is necessary to study the effect of welding conditions in the weld bead geometry. For analyzing the weld bead geometry with and without weld defects in horizontal fillet welding, a mathematical model was proposed in conjunction with a two-dimensional heat flow analysis adopted for computing the melting tone in . base metal. The reliability of the proposed model was evaluated through experiments. which showed that the proposed model was very effective for predicting the weld bead shape with or without weld defects in horizontal fillet welding.

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Chaoticity Evaluation of Ultrasonic Signals in Welding Defects by 6dB Drop Method (6dB Drop법에 의한 용접 결함 초음파 신호의 카오스성 평가)

  • Yi, Won;Yun, In-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.7 s.166
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    • pp.1065-1074
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    • 1999
  • This study proposes the analysis and evaluation method of time series ultrasonic signal using the chaotic feature extraction for ultrasonic pattern recognition. Features extracted from time series data using the chaotic time series signal analysis quantitatively welding defects. For this purpose analysis objective in this study is fractal dimension and Lyapunov exponent. Trajectory changes in the strange attractor indicated that even same type of defects carried substantial difference in chaoticity resulting from distance shills such as 0.5 and 1.0 skip distance. Such differences in chaoticity enables the evaluation of unique features of defects in the weld zone. In experiment fractal(correlation) dimension and Lyapunov exponent extracted from 6dB ultrasonic defect signals of weld zone showed chaoticity. In quantitative chaotic feature extraction, feature values(mean values) of 4.2690 and 0.0907 in the case of porosity and 4.2432 and 0.0888 in the case of incomplete penetration were proposed on the basis of fractal dimension and Lyapunov exponent. Proposed chaotic feature extraction in this study enhances ultrasonic pattern recognition results from defect signals of weld zone such as vertical hole.

The effect of bacterial cellulose membrane compared with collagen membrane on guided bone regeneration

  • Lee, So-Hyoun;Lim, Youn-Mook;Jeong, Sung In;An, Sung-Jun;Kang, Seong-Soo;Jeong, Chang-Mo;Huh, Jung-Bo
    • The Journal of Advanced Prosthodontics
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    • v.7 no.6
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    • pp.484-495
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    • 2015
  • PURPOSE. This study was to evaluate the effects of bacterial cellulose (BC) membranes as a barrier membrane on guided bone regeneration (GBR) in comparison with those of the resorbable collagen membranes. MATERIALS AND METHODS. BC membranes were fabricated using biomimetic technology. Surface properties were analyzed, Mechanical properties were measured, in vitro cell proliferation test were performed with NIH3T3 cells and in vivo study were performed with rat calvarial defect and histomorphometric analysis was done. The Mann-Whitney U test and the Wilcoxon signed rank test was used (${\alpha}<.05$). RESULTS. BC membrane showed significantly higher mechanical properties such as wet tensile strength than collagen membrane and represented a three-dimensional multilayered structure cross-linked by nano-fibers with 60 % porosity. In vitro study, cell adhesion and proliferation were observed on BC membrane. However, morphology of the cells was found to be less differentiated, and the cell proliferation rate was lower than those of the cells on collagen membrane. In vivo study, the grafted BC membrane did not induce inflammatory response, and maintained adequate space for bone regeneration. An amount of new bone formation in defect region loaded with BC membrane was significantly similar to that of collagen membrane application. CONCLUSION. BC membrane has potential to be used as a barrier membrane, and efficacy of the membrane on GBR is comparable to that of collagen membrane.

Rheology of alumina suspensions stabilized with Tiron

  • Gulicovski, J.J.;Cerovic, Lj.S.;Milonjic, S.K.
    • Korea-Australia Rheology Journal
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    • v.20 no.2
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    • pp.65-71
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    • 2008
  • Pressure filtration technique was used to obtain defect-free microstructure of green cast ceramic bodies. Stable alumina suspensions of desired rheology (<5 Pa s at $1\;s^{-1}$) containing 60-80 mass. % solid loading were prepared in the alkaline region (at $pH{\approx}9$) with an optimum amount of 0.5 dmb % of Tiron added. Acidic region (at $pH{\approx}4$) enabled the preparation of 60 mass. % suspensions with addition of 1.5 dmb % of Tiron. The best quality slip was processed from an 80 mass.% suspension with 63% of theoretical density. The homogeneity of particle packing and the absence of defects in microstructure were proven by narrow pore size distribution (ranging from 32 to 64 nm, with up to 85% abundance), confirming advantages of the wet consolidation route.

Study of Defect Prevention on Weld Zone of Magnesium Alloy by Pulse Control of Nd:YAG Laser (Nd:YAG 레이저의 펄스 제어에 의한 마그네슘 합금 용접부의 결함 방지에 관한 연구)

  • Kim, Jong-Do;Lee, Jung-Han;Kim, Jang-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.1
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    • pp.99-104
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    • 2010
  • Magnesium and magnesium alloys, the lightest structural materials, have been received plenty of global attention recently. These alloys could be applied in various fields, especially the electronics industry, because of their excellent electromagnetic interference shielding. However, the welding technique of magnesium alloys has not been established. This study is related to the welding of AZ31B magnesium alloy by a short-pulsed a Nd:YAG laser. Two types of pulse waves, square pulse and variable pulse, were used to control weld defects. Results show that the crack and porosity, generated in the weld, had not been controlled by general square pulse. But through the application of variable pulse, the defects could be prevented and the good weld zone was obtained.