• 제목/요약/키워드: Polymer processing

검색결과 628건 처리시간 0.036초

Structure -Properties Relations of Polypropylene/ Liquid Crystalline Polymer Blends

  • Sahoo, N.G.;Das, C.K.;Jeong, Hye-Won;Ha, Chang-Sik
    • Macromolecular Research
    • /
    • 제11권4호
    • /
    • pp.224-230
    • /
    • 2003
  • The blends of polypropylene (PP) with glass filled thermotropic liquid crystalline polymer (LCP-g) have been prepared by melt mixing techniques at different blend ratios. The thermal, dynamic mechanical, crystalline and morphological characteristics of these blends were investigated. Higher percent crystallinity was observed for 10% level of LCP-g in the blend in comparison to that of other blend ratios. The thermal stability increased with LCP-g concentration in the blend with PP. The variation of storage modulus, stiffness and loss modulus as a function of blend ratios suggested the phase inversion at the 50% level of LCP-g in the blend. The scanning electron microscopy (SEM) photographs showed the creation of voids and destruction of the fiber structures during the dynamic mechanical measurements. Processing behavior of the blends depended on the fiber forming characteristics of LCP-g, which again varied with the molding temperatures.

INLINE NEAR INFRARED (NIR) SPECTROSCOPY FOR PROCESS CONTROL IN POLYMER EXTRUSION

  • Rohe, Thomas;Koelle, Sabine;Becker, Wolfgang;Eisenreich, Norbert;Eyerer, Peter
    • 한국근적외분광분석학회:학술대회논문집
    • /
    • 한국근적외분광분석학회 2001년도 NIR-2001
    • /
    • pp.1082-1082
    • /
    • 2001
  • Extrusion is one of the most important processes in polymer industry. The characterization of the polymer melt during processing will improve this process noticeably, One possibility of characterizing the actual processed polymer melt is the inline near infrared (NIR) spectroscopy, With this method several polymer properties can be observed during processing, e.g. composition, moisture ormechanical properties of the melt. For this purpose probes for transmission and reflection measurements have been developed, withstanding the high temperatures and pressures appearing during extrusion process (tested up to 300$^{\circ}C$ and 10 ㎫). For the transmission system an optical bypass was developed to eliminate disturbing spectral influences and hence increase the long term stability, which is the prerequisite for an industrial application. Measurements in transmission and reflection produced comparable results (or blending processes, where the prediction error was less than 1%. An optimum RMSEP of only 0.24% was found for preprocessed polymer blends measured in transmission on a laboratory extruder. A transflection measurement allowed for the first time the recording of relevant NIR-spectra in the screw area of an extruder. The application to a (PE+PP) blending process delivered promising results. This new measurement mode allows the observation of the ongoing processes within the screw area, which is of maximum Interest for reactive extrusion processes. Due to economic reasons the calibration transfer between different extrusion systems is also of high importance. Investigations on simulated and real-world spectra showed that a calibration transfer is possible. A new method alternatively to the well-known direct standardization procedures was developed, which is based on an automatic data pretreatment. This procedure delivers comparable results for the calibration transfer. Overall this paper presents concepts, components and algorithms for the inline near infrared (NIR) spectroscopy for polymer extrusion, which allows the use of it in a real industrial extrusion process.

  • PDF

석회석 폐석을 이용한 폴리머 콘크리트의 역학적 성질 (Mechanical Properties of Polymer Concrete Using Waste Lime Stone)

  • 연규석;유능환;민경원;주명기;최동순
    • 한국콘크리트학회:학술대회논문집
    • /
    • 한국콘크리트학회 1996년도 가을 학술발표회 논문집
    • /
    • pp.77-83
    • /
    • 1996
  • This study evaluated mechanical characteristics of polymer concrete produced using waste lime stone aggregate. Study results showed that compressive strength, flexural strength, split tensile strength and fracture toughness were very high. Therefore, it was concluded that waste lime stone could be used as aggregate in polymer concrete production through appropriate processing.

  • PDF

Interlayers of polymer tandem solar cells

  • 김태희;김경곤
    • 한국진공학회:학술대회논문집
    • /
    • 한국진공학회 2009년도 제38회 동계학술대회 초록집
    • /
    • pp.318-318
    • /
    • 2010
  • We present the effect of interlayers of polymer tandem solar cells on their photovoltaic performance. P-type and n-type interlayers are essential for the series-connection of the subcells and enable to form the tandem cell architecture by the solution processing. In this study, we use PEDOT:PSS, nanocrystalline $TiO_2$, and blends of semiconducting polymers and fullerene derivatives as a hole transporting layer, electron transporting layer, and photoactive layers, respectively. We show that photovoltaic performances of polymer tandem solar cells depending on various PEDOT:PSS layers with the different electric conductivity and the various $TiO_2$ layer thickness.

  • PDF

이산화탄소 저감형 고분자 블렌드의 상 분리 특성연구 (Study on Phase Separation of Carbon Dioxide-reducible Polymer Blends)

  • 조용광;김영우;이학용;박상보;박찬영;이원기
    • 한국환경과학회지
    • /
    • 제24권1호
    • /
    • pp.9-15
    • /
    • 2015
  • Sustainable and eco-friendly polymers, natural polymers, bio-based polymers, and degradable polyesters, are of growing interest because of environmental concerns associated with waste plastics and emissions of carbon dioxide from preparation of petroleum-based polymers. Degradable polymers, poly(butylene adipate-co-terephthalate) (PBAT), poly(propylene carbonate) (PPC), and poly(L-lactic acid) (PLLA), are related to reduction of carbon dioxide in processing. To improve a weak mechanical property of a degradable polymer, a blending method is widely used. This study was forced on the component separation of degradable polymer blends for effective recycling. The melt-mixed blend films in a specific solvent were separated by two layers. Each layer was analysed by FT-IR, DSC, and contact angle measurements. The results showed that each component in the PPC/PLLA and PPC/PBAT blends was successfully separated by a solvent.

Preparation of Polymer/Drug Nano- and Micro-Particles by Electrospraying

  • Lee, Jong-Hwi;Park, Chul-Ho;Kim, Min-Young;Yoo, Ji-Youn;Kim, Ki-Hyun;Lee, Jong-Chan
    • 한국고분자학회:학술대회논문집
    • /
    • 한국고분자학회 2006년도 IUPAC International Symposium on Advanced Polymers for Emerging Technologies
    • /
    • pp.217-217
    • /
    • 2006
  • The surface energy control capability of electrohydrodynamic force provides electrospraying with various potential advantages such as simple particle size control, mono-dispersity, high recovery, and mild processing conditions. Herein, the one step nano-encapsulation of protein drugs using electrospraying was developed. The major processing parameters such as the conductivity of spraying liquids, flow rate, the distance between electric potentials, etc were examined to obtain the maximum efficiency. The recovery of particles was found relatively high as could be conjectured based on the principle of electrospraying. When organic solvents were employed, the processing windows of electrospraying were relatively narrow than water systems. Efficient nano-encapsulation of BSA with polymers was conveniently achieved using electrospraying at above 12 kV.

  • PDF

On Some Changes in Polymer Blend Topological and Molecular Structures Resulted from Processing

  • Jurkowski, B.;Jurkowska, B.;Nah, C.
    • Elastomers and Composites
    • /
    • 제37권4호
    • /
    • pp.234-243
    • /
    • 2002
  • A general scheme of a rubber structure is proposed. Using the thermomechanical method(TMA), some changes in the molecular and topological structures for uncured and cured, and unfilled and filled rubbers during processing are shown. In our investigations as region it is understood a complex structure, which is expressed at the thermomechanical curve(TMC) as a zone differed from others in thermal expansion properties. This zone is between the noticed temperatures of relaxation transitions, usually on the level like those determined by DMTA at 1Hz. These regions, which shares, are not stable, and differ in molecular-weight distribution(MWD) of chain fragments between the junctions. Differences in dynamics of the formation of the molecular and topological structures of a vulcanizate are dependent on the rubber formulation, mixing technology and curing time. Some of characteristics of these regions correlate with mechanical properties of vulcanizates what is shown for NR rubbers containing ENR or CPE as a polymeric additive. It is well known that the state of order influences diffusivity of low-molecular substances into the polymer matrix. Because of this, the two topological amorphous regions should influence the distribution of the ingredients and resulting in rubber compounds' heterogeneity, and related properties of cured rubber. Investigation of this problem is expected to be, in the future, one of the essential factors in determining further improvement of polymeric materials properties by compounding with additives and in reprocessing of rubber scrap.

펨토초 레이저를 이용한 플렉시블 ITO 패터닝 연구 (Femtosecond laser pattering of ITO film on flexible substrate)

  • 손익부;김영섭;노영철
    • 한국레이저가공학회지
    • /
    • 제13권1호
    • /
    • pp.11-15
    • /
    • 2010
  • Indium tin oxide (ITO) provides high electrical conductivity and transparency in the visible and near IR (infrared) wavelengths. Thus, it is widely used as a transparent electrode for the fabrication of liquid crystal displays (LCDs) and organic light emitting diode displays (OLRDs), photovoltaic devices, and other optical applications. Lasers have been used for removing coating on polymer substrate for flexible display and electronic industry. In selective removal of ITO layer, laser wavelength, pulse energy, scan speed, and the repetition rate of pulses determine conditions, which are efficient for removal of ITO coating without affecting properties of the polymer substrate. ITO coating removal with a laser is more environmentally friendly than other conventional etching methods. In this paper, pattering of ITO film from polymer substrates is described. The Yb:KGW femtosecond laser processing system with a pulse duration of 250fs, a wavelength of 1030nm and a repetition rate of 100kHz was used for removing ITO coating in air. We can remove the ITO coating using a scanner system with various pulse energies and scan speeds. We observed that the amount of debris is minimal through an optical and a confocal microscope, and femtosecond laser pulses with 1030nm wavelength are effective to remove ITO coating without the polymer substrate ablation.

  • PDF

Chemical Modification of Isotactic Polypropylene by Melt Blending

  • Kim, Jun-Young;Seo, Eun-Su;Park, Dae-Soon;Park, Kwang-Min;Kang, Seong-Wook;Lee, Chang-Hyung;Kim, Seong-Hum
    • Fibers and Polymers
    • /
    • 제4권3호
    • /
    • pp.107-113
    • /
    • 2003
  • The branched polypropylene (b-PP) was prepared by melt blending process with initiator, antioxidant, and functional monomers to improve the melt strength through the melt grafting. The melt flow index (MFI) of the b-PP was increased with increasing the initiator content. On the introduction of the alkylamine as the branching agents the MFI of the b-PP was increased, while that of the b-PP with the pentaerythritol triacrylate (PT) was decreased. It may be caused by the chain scission of the i-PP backbone due to the reduced thermal stability of the i-PP on the melt blending. The MFI of the b-PP without the antioxidant was increased due to the chain scission occurred during the melt processing, while on the introduction of the antioxidant, the MFI of the b-PP was decreased. The crystallization temperature of the b-PP was higher than that of PP, which was attributed to the branched chain structure. It was found that the PT was the most effective functional monomers for enhancing the melt properties of the b-PP.

샌드위치 사출성형의 충전 공정 해석에 대한 수치모사 연구 (A Numerical Study of Sandwich Injection Mold Filling Process)

  • 송효준;이승종
    • 유변학
    • /
    • 제11권2호
    • /
    • pp.159-167
    • /
    • 1999
  • 샌드위치 사출성형 공정은 기존의 사출성형 공정이 가지지 못하는 여러 장점들로 인해 최근 산업적으로 주목 받고 있는 고분자 가공 공정이다. 이 공정의 해석적인 접근은 거의 불가능하므로, 본 연구에서는 수치모사를 통해서 샌드위치 사출성형의 충전 공정을 연구하였다. 수치모사는 기본적으로 유한요소법을 사용하였고 Flow Analysis Network(FAN)/관할체적(Control Volume)법 등을 함께 이용하였다. 그리고 skin polymer의 선단을 확인할 수 있는 기존의 충전율 변수와 함께 skin polymer와 core polymer의 경계를 표시하는 새로운 충전율 변수를 도입하였고 이것을 이용하여 core polymer의 선단을 추적하였다. 새로운 충전율 변수는 두께 방향으로 온도장을 풀기 위해 나눈 각 층에서 정의되었다. 수치모사에 사용된 skin polymer와 core polymer로는 물성이 다른 두 고분자 물질을 주입시켜서 나타나는 충전 형태를 비교했다. 즉, 점도 상수, power-law 지수 등과 같은 유변 물성이 다른 두 고분자 물질을 충전시키기 위해 공정상 필요한 입구에서의 압력 등을 계산했으며 나중에 들어가게 되는 core polymer의 충전 완료 후 금형 내에서의 두께 방향과 흐름 방향으로의 분포 등을 구하였다. 또한 실제 공정 상에서 가공조건에 해당되는 switchover time과 벽 온도 등의 조건을 바꿔가면서 수치모사를 진행하였다. 사례 연구를 통하여 얻어진 물성과 가공 조건에 따른 core polymer의 충전 형태와 입구에서의 압력 등은 샌드위치 사출성형의 산업적 이용에 매우 유용하게 사용될 수 있다.

  • PDF