• Proceedings of the Korea Concrete Institute Conference
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• 1998.10a
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• pp.362-367
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• 1998

The purpose of this study is to examine the influences of polystyrene content and St/UP on the setting shrinkage and strengths of polymer mortar with waste expanded polystyrene resin as a shrinkage-reducing agent, and to recommend the optimum binder formulations for product of low-shrinkage polymer mortar. In this paper, polymer mortar is prepared with waste expanded polystyrene content and St/UP, and tested for setting shrinkage, flexural and compressive strengths. From the test results, irrespective of increasing of waste expanded polystyrene resin, the strengths reduction of polymer mortar with waste expanded polystyrene(EPS) resin is not recognized. And the setting shrinkage is reduced with EPS resin content. The waste expanded polystyrene resin as a shrinkage-reducing agent can be used in the same manner as commercial polystyrene resin. In this study, we can obtain the optimum mix proportions of polymer mortar using EPS resin.

• Proceedings of the Korea Concrete Institute Conference
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• 2006.11a
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• pp.617-620
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• 2006

The EVA polymer is used as a modifier in the repair mortar, which contains various admixtures and mineral admixtures. It has been reported that the effect of polymer in cement mortar by the cement-polymer ratio only, but effect of admixtures over the polymer mortar was unknown. In this study, the fresh and mechanical properties of polymer cement mortar influenced by the range of silica fume ratio were investigated. It was found that with increasing the ratio of silica fume, mechanical properties(compressive strength, flexural strength, adhesive strength) of repair mortar is improved and drying shrinkage is increased.

• Polymer(Korea)
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• v.32 no.6
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• pp.555-560
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• 2008

Polymer-modified mortars have been largely used as paving materials, flooring, waterproofing material, adhesives, anticorrosive linings, deck coverings, and other various materials. The various types and properties of the mixed polymer largely affect the characteristics of polymer-modified mortar that has been mixed with polymer latexes. Consequently, its application purposes are varied according to these properties. This paper investigates the typical properties of polymer-modified mortars that contain styrene and butyl acrylate latexes and styrene butadiene rubber. They are then tested to obtain air contents, water-cement ratios, flexural and compressive strengths, water absorption, and chloride-ion penetration. From the test results, the superior flexural strength of polymer-modified mortars is obtained at a S/BA-2 and a polymer-cement ratio of 20%. And, the water absorption and chloride ion penetration depth are greatly affected by the polymer-cement ratio rather than the types of polymer. In the polymer-modified mortar and concrete structures, aggregates are bound by such a co-matrix phase, resulting in the superior properties of polymer-modified mortar and concrete compared to conventional mortar and concrete.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2019.05a
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• pp.193-194
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• 2019

The purpose of this study is to design the basic mix proportions of antiwashout underwater polymer cement mortar as a repair material. The antiwashout underwater polymer cement mortars are prepared with various mix proportions using three type polymer dispersions without or with antifoamer. From the test results, the whole antiwashout underwater polymer cement mortars can be cast underwater without segregation like plain mortar. It is apparent that the flexural strength of antiwashout underwater SBR cement mortars with antifoamer at polymer- cement ratios of 5% and 10% is higher than that of plain mortar irregardless of a little low compressive strength.

• Proceedings of the Korea Concrete Institute Conference
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• 1998.04a
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• pp.237-242
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• 1998

Covering mortar as a filter for permeable polymer concrete is necessary for good permeability from filtration continuously. Therefore, this paper is intended as an evaluation of the mechanical properties and permeability of permeable polymer concrete covered with polymer mortar as a filter. An optimum permeable polymer concrete is selected in various mix proportions, and three different polymer mortars were cast immediately following on the casting of the base permeable polymer concrete. And they are tested for compressive and flexural strengths, adhesion in tension, hardening shrinkage and permeability . From the test results, binder and filler contents in mix proportions had a great influence on the permeability of polymer concretes. The mechanical properties of permeable polymer concretes covered with polymer mortars using crushed stone are superior to other filters, and hardening shrinkage is the smallest in filters. It is apparent that adhesion between the base permeable polymer concrete and polymer mortar is affected by the degree of hardening shrinkage. From this study, proper mix proportions can be recommended in the consideration of properties of the permeable polymer concrete.

• International Journal of Concrete Structures and Materials
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• v.10 no.2
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• pp.249-256
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• 2016

This paper deals with the effects of silica fume content and polymer-binder ratio on the properties of ultrarapid-hardening polymer-modified mortar using silica fume and ethylene-vinyl acetate redispersible polymer powder instead of styrene-butadiene rubber latex to shorten the hardening time. The ultrarapid-hardening polymer-modified mortar was prepared with various silica fume contents and polymer-binder ratios, and tested flexural strength, compressive strength, water absorption, carbonation depth and chloride ion penetration depth. As results, the flexural, compressive and adhesion strengths of the ultrarapid-hardening polymer-modified mortar tended to increase as increasing polymer-binder ratio, and reached the maximums at 4 % of silica fume content. The water absorption, carbonation and chloride ion penetration resistance were improved according to silica fume content and polymer-binder ratio.

• Journal of the Korea Institute of Building Construction
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• v.8 no.5
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• pp.85-91
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• 2008

Prepacked concrete has recently been used in the special constructions fields such as underwater concrete work, heavy-weight concrete work, underground structure work, partial repair works for damaged reinforced concrete structures. and polymer-modified mortars have been employed as grouting mortars for the prepacked concrete. The purpose of this study is to recommend the optimum mix design of polymer-modified grouting mortars for prepacked concrete. Polymer-modified mortars using SBR and EVA emulsions as admixture of grouting mortars for prepacked concrete are prepared with various mix proportions such as sand-binder ratio, fly ash replacement ratio, polymer-binder ratio. and tested for flowability, viscosity of grouting mortars, bleeding ratio, expansion ratio, flexural and compressive strengths of grouting mortars and compressive and tensile strengths of prepacked concretes. From the test results, it is apparent that polymer-modified mortars can be produced as grouting mortars when proper mix design is chosen. We can design the mix proportions of high strength mortars for prepacked concrete according to the control of mix design factors such as type of polymer, polymer-binder ratio, sand-binder ratio and fly ash replacement ratio. Water-binder ratio of plain mortars for a constant flowability value are in the ranges of 43% to 50%. SBR-modified mortar has a little water-binder ratios compared to those of plain mortar, however, EVA-modified mortar needs a high water-binder ratio due to a high viscosity of polymer dispersion. The expansion and bleeding ratios of grouting mortars are also controlled in the proper value ranges. Polymer-modified grouting mortars have good flexural. compressive and tensile strengths, are not affected with various properties with increasing fly ash replacement to cement and binder-sand ratio. In this study, SBR-modified grouting mortar with a polymer-binder ratio of 10% or less, a fly ash replacement of 10% to cement and a sand-binder ratio of 1.5 is recommended as a grouting mortar for prepacked concrete.

• Journal of the Korea Concrete Institute
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• v.19 no.4
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• pp.457-465
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• 2007

In this paper, polymer-modified repair materials using polymer dispersions with six repair methods are prepared with various polymer-cement ratios, and tested for compressive and flexural strengths through each curing condition such as dry cure, water cure, and freezing and thawing cyclic action. And, the adhesive interface between the polymer-modified mortar and mortar substrate is observed by a scanning electron microscope. From the test results, the compressive and flexural strengths of cement mortar repaired by polymer-modified mortar are improved with a rise in the polymer-cement ratio regardless of the type of polymer and curing conditions. Such an improvement in the strengths of polymer-modified repair materials to ordinary cement mortar is explained by the high adhesion of polymer-modified mortar. Strength reduction of polymer-modified repair materials after freezing and thawing cyclic actions is recognized, but it is lower than that of unmodified mortar. Especially, cement mortar repaired by polymer-modified mortar with a St/BA emulsion has good strength properties compared with those of SBR latex and PA emulsion. Accordingly, it is judged that polymer-modified mortars with a St/BA emulsion are possible to use as repair materials to ordinary cement mortar and concrete.

• Magazine of the Korean Society of Agricultural Engineers
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• v.40 no.5
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• pp.52-58
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• 1998

The objective of this study was to develop a polymer mortar protection block with high strength and durability using unsaturated polyester resin to complement defects of conventional cement mortar protection block. Physical and mechanical properties of the polymer mortar protection block were also investigated. Low absorptivity, high impact strength, and great bending strength of the polymer mortar protection block was compared with those of the conventional cement protection block. In conclusion, the polymer mortar protection block is excellent and useful as industrial products for erosion control works.

• Journal of the Korea Concrete Institute
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• v.14 no.2
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• pp.190-198
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• 2002

In this research the physical properties of polymer modified mortar containing pulverized FRP(Fiber-Reinforced Plastics) wastes fine powder as a part of fine aggregate were investigated. Styrene-butadiene rubber(SBR) latex, polyacrylic ester(PAE) emulsion and ethylene-vinyl acetate(EVA) emulsion were used as Polymer modifier. Polymer modified mortars containing FRP wastes fine powder were prepared with various FRP wastes fine powder replacement(5∼30 wt％) for fine aggregate and polymer-cement ratios(5∼20 wt％). The water-cement ratio, water absorption rates and hot water immersion test, compressive and flexural strengths of polymer modified mortars were tested and the results compared to those of ordinary portland cement mortar. As the results, compressive and flexural strengths of polymer modified mortar containing FRP wastes fine powder depend on the contents of FRP wastes fine powder, type and additional amounts of polymer modifier. Some of them showed higher compressive and flexural strengths than those of ordinary portland cement mortar. Especially, SBR-modified mortar showed the highest strengths properties among three types of polymer modifier. Also water absorption rates, compressive and flexural strengths of SBR-modified mortar were more superior than those of PAE or EVA-modified mortar. The optimum mix proportions of SBR-modified mortar was 20 wt％ of polymer-cement ratio and 20 wt％ of FRP wastes fine powder replacement. Otherwise heat cured polymer modified mortar accelerated the improvement of early compressive and flexural strengths.