• Title/Summary/Keyword: Polymer cement

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Strengths of Rapidly Hardening SBR Cement Mortars as Building Construction Materials According to Admixture Types and Curing Conditions (혼화재 종류 및 양생조건에 따른 속경성 SBR 시멘트 모르타르의 강도)

  • Jo, Young-Kug;Jeong, Seon-Ho;Jang, Duk-Bae
    • Journal of the Korea Institute of Building Construction
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    • v.11 no.6
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    • pp.587-596
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    • 2011
  • Ultra rapid-hardening cement is widely used for latex-modified mortar and concrete as repair and finishing material during urgent work. The purpose of this study is to evaluate the improvements in strength made to SBR cement mortars by the adding of various admixtures and by the use of different curing methods. SBR cement mortar was prepared with various polymer-cement ratios, curing conditions and admixture contents, and tested for flow, flexural and compressive strengths. From the test results, it was determined that the flow of SBR cement mortar increased with an increase in the polymer-cement ratio, and the water reducing ratio also increased. The strength of cement mortar is improved by using SBR emulsion, and is strengthened by adding metakaoline. The strength of SBR cement mortar cured in standard conditions was increased with an increase in the polymer-cement ratio, and attained the maximum strengths at polymer-cement ratios of 15 % and 10 %, respectively. The maximum strengths of SBR cement mortar are about 1.8 and 1.3 times the strengths of plain mortar, respectively. In this study, it is confirmed that the polymer-cement ratio and curing method are important factors for improving the strengths of rapid-hardening SBR cement mortar.

Mechanical Properties of Carbon-Fiber Reinforced Polymer-Impregnated Cement Composites

  • Park, Seung-Bum;Yoon, Eui-Sik
    • KCI Concrete Journal
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    • v.11 no.3
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    • pp.65-77
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    • 1999
  • A portland cement was reinforced by incorporating carbon fiber(CF), silica powder, and impregnating the pores with styrene monomers which were polymerized in situ. The effects of type, length, and volume loading of CF, mixing conditions, curing time and, curing conditions on mechanical behavior as well as freeze-thaw resistance and longer term stability of the carbon-fiber reinforced cement composites (CFRC) were investigated. The composite Paste exhibited a decrease in flow values linearly as the CF volume loadings increased. Tensile, compressive, and flexural strengths all generally increased as the CF loadings in the composite increased. Compressive strength decreased at CF loadings above approx. 3% in CFRC having no impregnated polymers due to the increase in porosity caused by the fibers. However, the polymer impregnation of CFRC improved all the strength values as compared with CFRC having no Polymer impregnation. Tensile stress-strain curves showed that polymer impregnation decreased the fracture energy of CFRC. Polymer impregnation clearly showed improvements in freeze-thaw resistance and drying shrinkage when compared with CFRC having no impregnated polymers.

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Effect of Silica Fume in Properties of Polymer Cement Mortar for Concrete Repair (실리카 퓸이 보수용 폴리머 시멘트 모르타르의 성질에 미치는 영향)

  • Song, Hyung-Soo;Lee, Chin-Yong;Min, Chang-Shik
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.617-620
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    • 2006
  • The EVA polymer is used as a modifier in the repair mortar, which contains various admixtures and mineral admixtures. It has been reported that the effect of polymer in cement mortar by the cement-polymer ratio only, but effect of admixtures over the polymer mortar was unknown. In this study, the fresh and mechanical properties of polymer cement mortar influenced by the range of silica fume ratio were investigated. It was found that with increasing the ratio of silica fume, mechanical properties(compressive strength, flexural strength, adhesive strength) of repair mortar is improved and drying shrinkage is increased.

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Strength Properties of High-Fluidity Polymer-Modified Mortar (고유동 폴리머 시멘트 모르타르의 강도 특성)

  • Joo, Myung-Ki;Lee, Youn-Su;Chung, In-Soo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.312-315
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    • 2004
  • The effects of polymer-cement ratio, antifoamer content and shrinkage-reducing agent content on the strength of high-fluidity polymer-modified mortars using redispersible polymer powder are examined. As a result, the flexural and tensile strengths of the high-fluidity polymer-modified mortars using redispersible polymer powder tend to increase with increasing polymer-cement ratio, and tend to decrease with increasing shrinkage-reducing agent content, regardless of the antifoamer content. However, the compressive strength of the high-fluidity polymer-modified mortars using redispersible polymer powder decrease with increasing polymer-cement ratio and shrinkage-reducing agent content.

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Properties of Strength of Ultrarapid-Hardening Polymer-Modified Mortar (초속경 폴리머 시멘트 모르타르의 강도특성)

  • Lee, Youn-Su;Joo, Myung-Ki;Yeon, Kyu-Seok
    • Proceedings of the Korean Society of Agricultural Engineers Conference
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    • 2001.10a
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    • pp.115-118
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    • 2001
  • The effects of polymer-cement ratio and shrinkage-reducing agent content on the strength properties of ultrarapid-hardening polymer-modified mortars using redispersible polymer powder are examined. As a result, the flexural and tensile strengths of the ultrarapid-hardening polymer-modified mortars using redispersible polymer powder tend to increase with increasing polymer-cement ratio, and tend to decrease with increasing shrinkage-reducing agent content. However, the compressive strength of the ultrarapid-hardening polymer-modified mortars using redispersible polymer powder decrease with increasing polymer-cement ratio and shrinkage-reducing agent content.

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An Experimental Study on the Mechanical Properties of Permeable Polymer Concrete (투수용 폴리머 콘크리트의 역학적 특성에 관한 실험적 연구)

  • 성찬용
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.38 no.5
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    • pp.95-105
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    • 1996
  • This study was performed to evaluate the mechanical properties of permeable polymer concrete using fillers and unsaturated polyester resin. The following conclusions were drawn; 1. The unit weight was in the range of 1, 663~ l, 892kg/$cm^3$, the weights of those concrete were decreased 18~28% than that of the normal cement concrete. 2. The highest strength was achieved by fly ash filled permeable polymer concrete, it was increased 22% by compressive strength, 190% by tensile strength and 192% by bending strength than that of the normal cement concrete, respectively. 3. The external strength of permeable pipe was in the range of 3, 083~3, 793kg/m, the external strengths of those concrete were increased 2~26% than that of the normal cement concrete. Accordingly, these permeable polymer concrete pipe can be used to the members and structures which need external strength. 4. The static modulus of elasticity was in the range of $5.7{\times} 10^4 ~ 15.4{\times} 10{^4}kg/cm^2 $, which was approximately 35~64% of that of the normal cement concrete. Fly ash filled permeable polymer concrete was showed relatively higher elastic modulus. The poisson's number of permeable polymer concrete was less than that of the normal cement concrete. 5. The dynamic modulus of elasticity was in the range of $83{\times} 10^3 ~ 211{\times} 10{^3}kg/cm^2 $, which was approximately Ins compared to that of the normal cement concrete. Fly ash filled permeable polymer concrete was showed higher dynamic modulus. The dynamic modulus of elasticity were increased approximately 22~45% than that of the static modulus. 6. The ultrasonic pulse velocity was in the range of 2, 584 ~ 3, 587m/sec, . which was showed about the same compared to that of the normal cement concrete. Fly ash filled permeable polymer concrete was in the range of$0.58~8.88 {\ell}/cm^2/hr$, , and it was larglely dependent upon the mixing ratio. These concrete can be used to the structures which need water permeability.

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Mix Design Conditions at Early Curing Age of PCS-Coating Material Effected on Improvement in Bond Strength of Coated Rebar (도장철근의 부착강도 개선에 영향을 미치는 초기재령에서의 PCS 도장재 배합조건)

  • Jo, Young-Kug;Park, Dong-Yeol;Kim, Wan-Ki
    • Journal of the Korea Concrete Institute
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    • v.25 no.1
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    • pp.73-80
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    • 2013
  • Polymer cement slurry (PCS) made from organic polymer dispersion and cement has good adhesion to steel, waterproofness and acid resistance due to being of polymer films formed in cement slurry. The purpose of this study is to evaluate the mix design conditions at early curing age of PCS-coating material effected on improvement in bond strength of coated rebar. The test pieces are prepared with two types of polymer dispersions such as St/BA and EVA, four polymer-cement ratios, two types of cement, four coating thicknesses and three curing ages, and tested for the bond strength test. From the test results, in general, bond strength of PCS-coated rebar is better than that of uncoated rebar and epoxy-coated rebar. It is also high bond strength at curing ages of 7-day or less, and coating thicknesses of $75{\mu}m$ and $100{\mu}m$. The maximum bond strength of PCS-coated rebar at curing age of 3-hour is almost same as that of curing age of 1-day and 7-day. The maximum bond strength of PCS-coated rebar with ultra high-early strength cement and St/BA at polymer-cement ratio of 80%, and coating thickness of $100{\mu}m$ is about 1.52 and 1.58 times respectively, the strength of uncoated rebar and epoxy-coated rebar. It is apparent that the curing age, coating thickness, type of polymer and cement are very important factors to improve the bond strength of PCS-coated rebar to cement concrete. We can have basic information that PCS-coated rebar with curing age at 3-hour and coating thickness of $100{\mu}m$ can replace epoxy-coated rebar.

The application study on the super flowing the polymer based cement mortar (초유동화 폴리머시멘트몰탈의 실용화연구)

  • 손형호;이종열
    • Proceedings of the Korea Concrete Institute Conference
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    • 1995.04a
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    • pp.36-41
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    • 1995
  • Recently, as the problems according to the deteriorated structure were gathering sterength, there were required the advent of the high peformance for polymer ceme at compostie in building constrution devision. The polymer cement mortar was developed for improvements of the various problems in ordinary cement mortar. finishing method using the super flowing polymer-based self levelling mortar for concrete slab and floor.

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Flexural Cnaracteristics of Polymer Concrete Sandwich Constructions (폴리머 콘크리트 샌드위치 구조재의 휨특성)

  • 연규석
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.31 no.2
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    • pp.125-134
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    • 1989
  • This study was conducted to investigate the flexural behaviour of sandwich constructions with cement concrete core and polymer concrete facings. Six different cross-sectional shapes using epoxy based polymer concrete facings were investigated. Some of the results from the static tests are given including the load-deflection responses, load-strain relationships, ultimate moment, and mode of failure. From the. results the following conclusions can be made. 1. The various strengths of polymer concrete were very high compared to the strengths for portland cement concrete, while modulus of elasticity assumed an aspect of contrast. 2. The thickness of core and facing exerted a great influence on the deflection and ultimate strenght of polymer concrete sandwich constructions. 3. The variation shape of deflection and strain depend on loading were a very close approximation to the straight line. The ultimate strain of polymer concrete at the end of tensile side were ranged from 625x10-6 to 766x10-6 and these values increased in proportion to the decrease of thickness of core and facings. 4. The ultimate moments of polymer sandwich constructions were 3 to 4 times that of cement concrete constructions which was transformed same section. It should he noted that polymer concrete have an effect on the reinforcement of weak constructions. 5. Further tests are neede to investigate the shear strain of constructions, and thermal expansion, shrinkage and creep of cement and polymer concrete which were composite materials of sandwich constructions.

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A Study on the Flexural Adhesion Performance of Repair Section of Polymer Cement Composites by Crack Depth (균열깊이에 따른 폴리머 시멘트 복합체 보수 단면의 휨접착성능에 관한 연구)

  • Kim, Sang-Hyeon;Park, Dong-Yeop;Lee, Chang-Min;Jo, Young-Kug
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.11a
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    • pp.181-182
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    • 2023
  • This study is a study on the flexural adhesion performance of polymer cement composites(PCCs) repair section according to the crack depth, and the flexural adhesion strength was obtained through a flexural strength test of cement mortar that was filled into cracks and repaired to a certain thickness using PCCs made of ultra high-early strength cement and polymer dispersion of EVA. As a result of the study, the flexural adhesion performance according to the crack width and crack depth was expected to decrease the flexural adhesion strength as the crack depth increased at the crack width 3.0mm, but the crack width 2.0mm and 1.5mm did not show any tendency according to the crack depth. In addition, even in the final destruction, the fact that the cracks and bottoms filled with PCCs were not cut or dropped proves that PCCs have excellent adhesion and rich toughness.

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