• Title/Summary/Keyword: Polymer cement

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Micro-Cracks Control of LB-DECK Using Polymer Cement Concrete (폴리머 시멘트 콘크리트를 이용한 LB-DECK의 미소균열 제어)

  • Lho, Byeong-Cheol;Choi, Jong-Yun;Cho, Gyu-Dae;Choi, Jong-Gwon
    • Journal of the Korea Concrete Institute
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    • v.24 no.2
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    • pp.103-109
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    • 2012
  • Micro-cracks with a width less than 0.1 mm in precast concrete panels do not cause structural problem, but they can cause problems in long term durability and concrete surfaces aesthetic, requiring additional repair costs. In this paper, polymer cement concrete is used to increase flexural tensile strength and to prevent micro-cracks due to construction loads on LB-DECK panels. Using 5% polymer-cement ratio, the panel crack moment is increased by improving flexural tensile strength and controlling visible micro-cracks during construction stage of LB-DECK.

Studies on Repair of Reinforced Concrete Structures(I) -Repair Materials and Methods- (철근콘크리트 구조물의 보수공법 연구(I) -보수재료 및 공법-)

  • 연규석;정영수;한만엽;이종열;장태연;정경현
    • Proceedings of the Korea Concrete Institute Conference
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    • 1995.04a
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    • pp.212-218
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    • 1995
  • This study experimentally evaluated the performance of damaged section which was repaired using polymer materials in reinforced flexural flexural members Six different materials, two types of polymer, two types of polymer-cement and two types of cement, were used by means of injection method on prepacked concrete and spray mortar patching method. As results, the repair works could be done easily and surfaces of the repaired section were smooth.

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The Effects of Curing Age and Thickness of Coating Material on the Bond Strength of PCS-Coated Rebar to Cement Concrete (도장재의 양생재령과 도장두께가 PCS 도장철근과 시멘트 콘크리트와의 부착강도에 미치는 영향)

  • Jo, Young-Kug
    • Journal of the Korea Institute of Building Construction
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    • v.17 no.4
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    • pp.331-339
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    • 2017
  • The purpose of this study is to evaluate the effect of curing age and thickness of coating material on the bond strength of polymer cement slurry(PCS)-coated rebar that can replace epoxy-coated rebar. The test specimens were prepared with two types of cement, two types of polymer dispersion as St/BA and EVA, two polymer-cement ratios, two coating thicknesses and three curing ages, and tested for bond strength test to cement concrete. The flexural behavior of RC beam that is made by optimum conditions such as polymer-cement ratio of 80%, coating thickness of $100{\mu}m$ and curing age of 7 days of PCS recommended from the bond strength test is also conducted. From the test results, The maximum bond strength of PCS-coated rebar at curing age of 7-day and coating thickness of $100{\mu}m$ was about 1.52 and 1.58 times respectively, the strength of plain and epoxy-coated rebar. The ultimate loads of RC beam using PCS-coated rebar were range of 81.1% to 102.3% of that of plain rebar, and 98.4% to 124.1% of that of epoxy-coated rebar. It is apparent that PCS-coated rebar with EVA, curing age at 7-day and $100{\mu}m$ can replace epoxy-coated rebar in construction field.

Bond Strength and Corrosion Resistance of Coated Reinforcing Bar Using Hybrid-Type Polymer Cement Slurry (Hybrid형 폴리머 시멘트 슬러리로 도장한 철근의 부착강도와 부식저항성)

  • Jo, Young-Kug
    • Journal of the Korea Institute of Building Construction
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    • v.8 no.3
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    • pp.93-99
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    • 2008
  • The purpose of this study is to evaluate the bond strength and corrosion resistance of coated reinforcing bar using hybrid-type polymer cement slurry(PCS). PCS coated steels, which is made from two types of polymer dispersions such as St/BA and EVA are prepared, and tested for bond strength and various corrosion resistances such as autoclaved cure, carbonation and H2SO4 solution. From the test results, the bond strength of PCS coated reinforcing bar using ordinary portland cement at 1-5, 2-1 and 4-5 of mixes is higher than that of uncoated regular steel. However, bond strength of almost PCS coated reinforcing bars using ultra rapid high strength cement is higher than that of epoxy coated bar, is also in ranges of 102% to 123% compared to that of uncoated regular steel. In autoclaved accelerating test, the ratio of corrosion of uncoated regular steel is increased with the increase in NaCl content, but the corrosion of PCS coated steel was very small. In the acceleration test for carbonation, increasing the amount of NaCl the corrosion of coated steel did not produce. The corrosion of uncoated regular steel is increased with the increase in the amount of NaCl. It can be seen that the NaCl following the acceleration test for carbonation can lower the corrosion resistance of concrete. As a result, the corrosion of steel largely is affected by the acceleration curing, chloride ion penetration and carbonation and shown more severe corrosion by applying complex factors. These corrosions of steel can be suppressed by the coating of PCS.

Effect of Cementitious Materials on Compressive Strength and Self-healing Properties of Cement Mortars Containing Chitosan-Based Polymer

  • Jae-In Lee;Chae-Young Kim;Joo-Ho Yoon;Se-Jin Choi
    • Architectural research
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    • v.25 no.3
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    • pp.53-59
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    • 2023
  • Concrete is widely used in the construction industry; however, it has the disadvantage of deteriorating durability due to cracks occurring because of climate change and shrinkage. In addition, when cement is used as a binder, CO2 emitted during the manu-facturing process accounts for ~8% of global CO2 emissions. In this study, ecofriendly cementitious materials such as blast furnace slag powder and fly ash (FA) were used as cement substitutes in the production of mortar containing a chitosan-based polymer (CP), and their fluidity, compressive strength, and self-healing performance were examined. The 28-day compressive strength of the control sample was ~32.4 MPa (the lowest for all tested samples), while that of the sample containing 5% CP and 20% FA was ~49.6 MPa (the highest for all tested samples) and ~53.1% higher than that of the control sample. Even at a healing age of 56 days, the control sample exhibited the lowest healing performance, whereas the samples containing CP (5%, 10%) and 20% FA demonstrated excellent healing performance. After 28 days, the decrease in crack size for the control sample was minimal; however, for the sample containing only cement and CP, a significant decrease in crack size was observed even after 28 days. This study confirmed that the appropriate use of CP and cementitious materials improves not only compressive strength but also the selfhealing performance of mortar.

Strength properties of Polymer-modified Sandwich panel core using non-structural lightweight Aggregate (비구조용 경량 골재를 충진재로 활용한 폴리머 개질 샌드위치 패널 심재의 강도 특성)

  • 노정식;도정윤;문경주;조영국;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.10a
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    • pp.775-780
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    • 2002
  • Sandwich panel made by foamed styrene and ployuretane has been used generally in the construction area because of the high thermal conductivity and light weight but they occur harmful gases to both bodies and environments in the high temperature over $50^{\circ}C$. So, the purpose of this study is to investigate the physical properties of light-weight panel using the non-structural lightweight aggregate as a part of the substitution of foamed styrene and ployuretane. This paper dealt with the effect of the addition of polymer dispersion such as SBR, St/BA-1 and St/BA-2 having polymer-cement ratio as 5, 10, 15% and the filling ratio of continuous void as 50, 60% on the strength of polymer-modified sandwich panel core. From the results, we could know that the compressive and flexural strength of the sandwich panel core using non-structural lightweight aggregate and polymer dispersion such as SBR, St/BA-1 and St/BA-2 tended to be increased with an increase in the polymer-cement ratio and the filling ratio of continuous void.

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Properties of Polymer-Modified Mortars Using VAE Redispersible Powders

  • Joseph Ango, Aaron;Yang-Seob, Soh
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.11a
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    • pp.252-255
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    • 2003
  • Recently, there is a growing trend in the United States toward replacing latex additives in polymer-modified cement mortars with redispersible polymer powders. This movement is relatively new in the U.S. but is further advanced in Europe due to the more extensive use of cement and concrete in residential construction. Hitherto, in Korea - there is a very diminutive movement towards this growing trend. Thus, there is limited availability of data on redispersible polymer powders. This study investigates the effectiveness of redispersible polymer powder on improvement of the mechanical properties of modified mortar. It was concluded from the results of the experiments that the size of the dispersed polymer particles, variations in glass transition points (Tg), and variations in minimum film formation temperature (MFT) influenced the strength development of the modified mortars, and optimum strength in modified mortars using redispersible powders can be achieved when the Tg which accounts for the degree of powder flexibility is considered.

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Effects of Fillers on Mixing and Mechanical Properties of Polymer Concrete (충진재가 폴리머 콘크리트의 배합과 역학적 성질에 미치는 영향)

  • 연규석;김광우;김기성;김관호
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.35 no.2
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    • pp.81-91
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    • 1993
  • This study was performed to evalute effects of fillers on the mixing characteristics and mechanical properties of polymer concrete. Two types of unsaturated polyester polymer and two types of epoxy resin were used as binder material, and the portland cement, a fly ash and heavy calcium carbonate were used as filler. Following conclusions were drawn from the research results. 1. Working life of polymer concrete was not affected by filler types, but affected significantly by polymer types and quantities of hardener and catalysts. 2. Without concerning polymer types, use of heavy calcuim carbonate as filler was the best in improving workability.3. The highest strength was achieved by heavy calcium carbonate in using unsaturated polyester resin and by fly ash in using epoxy resin type.4. Elastic modulus was in the range of 2.05X 10-5~2.6X 10-5gf/cm$^2$, which was approximatly 60% of that of cement concrete. Heavy calcium carbonate with unsaturated polyester resin and fly ash with epoxy resin showed relatively higher elastic modulus.

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Fundamental Study on the Development of Porous Concrete Using Super Absorbent Polymer (고흡수성 수지를 활용한 다공질 구조 콘크리트 개발을 위한 기초적 연구)

  • Jo, Jae-Hyun;Baek, Sung-Jin;Lim, Gun-Su;Han, Jun-Hiu;Kim, Jong;Han, Min-Cheol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.11a
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    • pp.217-218
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    • 2023
  • This study is to develop porous concrete using super absorbent polymer, which possesses insolubility and high absorption capacity, as a substitute material for lightweight soil. Various mixtures were prepared using aggregates, cement, mixing water, and super absorbent polymer, and the absorption ratio and compressive strength were examined for each mixture. As the amount of super absorbent polymer added increased, the absorption ratio also increased, reaching up to 35-105%. However, the compressive strength decreased by 49.5% to 65.3%. This is believed to be due to the inherent properties of super absorbent polymer, which led to an increase in the absorption ratio but, in turn, reduced the binding strength of cement paste particles, resulting in a decrease in compressive strength.

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