• Title/Summary/Keyword: Polymer cement

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A study on utilizatio of metal-mine tailings for polymer cement mortars (폴리머 시멘트 모르터용 골재로서 금속광산 폐광미의 활용연구)

  • 민경원
    • Economic and Environmental Geology
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    • v.32 no.1
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    • pp.13-18
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    • 1999
  • The tailings stocked at two tailing piles in Sangdong aea have raised collapse hazards and various environmental problems. A trial for effective utilization of tailings as fine aggregates for polymer concrete has been performed along with mineralogical and physical characterization of tailings. The tailings from the Sangdong mine, mainly composed of quartz, orthoclase, amphiboles and muscovite, are alkaline and tailings at the new tailing pile are generally finer in grain size than those at the old tailing pile. In case of using New Tailings as fine aggregates, cement mortar with equivalent amounts of tailings and sands shows the highest compressive strength. Cement mortars containing tailings show lower values of compressive strength, splitting tensile strength and flexural strength than those not-containing tailings. Mixture of polymers such as SBR and EVA in cement mortars raises strengths of cement mortars effectively, which shows potential possiblity to utilize the tailings in Sangdong area as fine aggregates for polymer concretes.

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Development of Polymer-Modified Cementitious Self-Leveling Materials for Thin Coat

  • Kim, Wan-Ki;Do, Jeong-Yun;Soh, Yang-Seob
    • KCI Concrete Journal
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    • v.13 no.2
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    • pp.58-66
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    • 2001
  • Recently, polymer-modified mortar has been studied for proposed use on industrial floors as top coat with thin thickness, typically 5~15mm. The purpose of this study is to evaluate basic properties of self-leveling materials using polymer dispersions as kinds of SBR, PAE, St/BA with thin coat (under 3mm). Superplasticizer and thickener have been included in the mixes to reduce bleeding and drying shrinkage as well as to facilitate the workability required. The self-leveling materials using four types of polymer dispersion are prepared with polymer-cement ratio which respectively range from 50% and 75%, and tested for basic characteristics such as unit weight, air content, flow, consistency change and adhesion in tension. From the test results, the self-leveling materials using PAE emulsion at curing age of 28days are almost equal to those of conventional floor using urethane and epoxy resin. The adhesion in tension of self-leveling mortars using SBR latex and PAE emulsion at curing age of 3days is over 17 kgf/cm$^2$(1.67MPa). Consistency change is strongly dependent on the type of polymer dispersion. It is concluded that the self-leveling materials using polymer dispersions can be used in the same manner as conventional floor using thermosetting resin in practical applications, in the selection of polymer dispersions.

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Durability of Polymer-Modified Mortars Using Acrylic Latexes with Methyl Methacrylate (MMA계 아크릴 라텍스를 혼입한 폴리머시멘트 모르타르의 내구성)

  • Hyung Won-Gil;Kim Wan-Ki;Soh Yang-Seob
    • Journal of the Korea Concrete Institute
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    • v.17 no.3 s.87
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    • pp.411-418
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    • 2005
  • Polymer-modified mortar and concrete are prepared by mixing either a polymer or monomer in a dispersed, or liquid form with fresh cement mortar and concrete mixtures, and subsequently curing, and if necessary, the monomer contained in the mortar or concrete is polymerized in situ. Although polymers and monomers in any form such as latexes, water-soluble polymers, liquid resins, and monomers are used in cement composites such as mortar and concrete, it is very important that both cement hydration and polymer phase formation proceed well the yield a monolithic matrix phase with a network structure in which the hydrated cement phase and polymer phase interpenetrate. In the polymer-modified mortar and concrete structures, aggregates are bound by such a co-matrix phase, resulting in the superior properties of polymer-modified mortar and concrete compared to conventional mortar and concrete. The purpose of this study is to obtain the necessary basic data to develope appropriate latexes as cement modifiers, and to clarify the effects of the monomer ratios and amount of emulsifier on the properties of the polymer-modified mortars using methyl methacrylate-butyl acrylate(MMA/BA) and methyl methacrylate-ethyl acrylate(MMA/EA) latexes. The results of this study are as follows, the water absorption, chloride ion penetration depth and carbonation depth of MMA/BA-modified mortar are lowest. However, they are greatly affected by the polymer-cement ratio rather than the bound MMA content and type of polymer.

A Study on the Effects of Polymer in Repairing Mortar (폴리머가 보수용 모르타르에 미치는 영향에 관한 연구)

  • Song, Hyung-Soo;Lee, Chin-Yong;Min, Chang-Shik
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.180-183
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    • 2004
  • In general, the polymer is mainly used with the cement mortar with various admixtures for concrete repair. The properties of cement-polymer mortar was studied by the cement-polymer ratio only and ignored any influence of admixtures in the mortar. Therefore in this study, the test is carried out with 2 product of polymers(the same type produced by different companies) and various admixtures. It is found that the same type of polymers produced by different companies affect the properties of fresh and hardened concrete. As increasing the polymer proportion in mortar, the compressive strength and flexural strength are increased, and also drying shrinkages is increased.

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Fundamental Study of Polymer-modified Cement Mortar for Maintenance in Concrete Structure According to Ambient Temperature (온도에 따른 콘크리트 구조체 단면 보수용 폴리머 모르타르의 기초적 연구)

  • Seo, Jung-Pil;Kim, Jae-Won;Lee, Jung-Koo;Choi, Hun-Gug;Kang, Cheol;Kim, Jin-Man
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2007.04a
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    • pp.59-62
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    • 2007
  • Nowadays, polymer-cement mortars are widely used in construction field(floorings and pavements, water-proofings, adhesives, repair materials, deck coverings, anti-corrosive linings) Because of excellent performance such as high tensile and flexural strength, waterproofness, excellent adhesion, good durability, improved wear and chemical resistances. This article presents the results of experimental study that investigates the effect of ambient temperature on the strength properties of polymer-modified cement mortar. Results show that when increasing the polymer proportion in mortar on different ambient temperature, the compressive strength and flexural strength are decreased, and also alkali resistance is decreased.

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Drying Shrinkage and Strength Properties of Polymer-Modified Mortars Using Redispersible Polymer Powder (재유화형 폴리머 분말수지 혼입 폴리머-시멘트 모르타르의 건조수축 및 강도특성)

  • Yeon, Kyu-Seok;Joo, Myung-Ki;Jeong, Jung-Ho;Jin, Xing-Qi;Lee, Chi-Won
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.533-536
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    • 2005
  • Drying shrinkage and strength of the redispersible SBR and PAE powder-modified mortars were experimentally investigated. Results of the study that the drying shrinkage rapidly increased until 7 days of age and it was then saturated to the value of about $1\~2\times10^{4}$ after 14 days. It turned out that the polymer-cement ratio exerted more influence on the drying shrinkage than the content of powder shrinkage-reducing agent did. Flexural (compressive) strength of the mortar increased (decreased) as the polymer-cement ratio increased and it was 7$\~$11 (23$\~$39) MPa at 7 days of age. The average (maximum) increasing (decreasing) rate turned out to be about 10 (30) $\%$. As in the drying shrinkage case, the polymer-cement ratio exerted more influence on both flexural and compressive strengths than the content of powder shrinkage agent did.

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Study on the Repair Method of R/C Structures(III) (철근콘크리트 구조물의 보수공법 연구(III) -정.동적 휨특성 연구-)

  • 심종성;홍영균;황의승;배인환;이은호
    • Proceedings of the Korea Concrete Institute Conference
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    • 1995.04a
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    • pp.225-230
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    • 1995
  • Concrete structures need repair and rehabilitation due to functional deficiencies such as cracks, scaling and spalling. Loss of section such as spalling is caused by corrosion of reinforcing bar, fire, temperature change, poor design and etc. This study aims to examine the characteristics of polymer(epoxy)and polymer-cement(latex) for repair materials and to provide the proper repair scheme through static and fatigue tests. Totally 12 beams were tested. Results from static and fatigue tests of beams repaired with polymer and polymer-cement were compared.

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Effect of Water-Soluble Polymer on the Properties of High Strength Hardened Cement Paste (고강도 시멘트 경화체의 특성에 미치는 수용성 폴리머의 영향)

  • 김정환;최상흘;한기성
    • Journal of the Korean Ceramic Society
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    • v.26 no.5
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    • pp.698-704
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    • 1989
  • Basic investigation for the flexural strength and water stability of hardened cement pastes using ordinary portland cement with water-soluble polyer (hydroxypropyl methyl cellulose ; HPMC) was carried out with 0.2 of water cement ratio. For molding of the specimen, the paste was mixed by twin roll mill. According to increase in the content of HPMC, the setting time of cement paste was delayed and the flexural strength was increased. The maximum flexural strength of hardened cement paste with 5.0wt% of HPMC was about 330 kg/$\textrm{cm}^2$. The expansion of the hardened cement paste immersed in water was increased with the content of water soluble polymer(HPMC). Consequently, the strength and the water stability of the hardened cement pastes were remarkably reduced by the expansion of them.

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Bend Resistance of Polymer Cement Slurry Coated Reinforcing bars (폴리머 시멘트 슬러리 도장철근의 내굴곡성)

  • 김현기;김민호;장성주;김완기;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.05a
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    • pp.1017-1022
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    • 2001
  • The bend resistance of coated reinforcing bar is greatly influenced by adhesion strength of bar and coating materials and transformation of coating materials to the bar. Expecially, tearing state or a limited microscopic cracks are predicted on the inside and outside of bending angle because of adhesion strength and elongation is very different with types of polymer materials using bar coating, and these parts are accelerated corrosion as penetration of bar corrosion effects factor. In this study, cement modified polymer are prepared four types and differ from polymer cement ratio of 50% and 100%, coating thickness of 250$\mu$m and 450$\mu$m, coating number, curing age of 3, 7, 14 and 280days, and then tested bend resistance as bending angle $90^{\circ}$, $135^{\circ}$ and $180^{\circ}$ for observe the microscopic demage effect according as bar bend. From the test results, when is used cement modified polymer as coating materials of bar, St/BA is showed excellent bend resistance than a polyacrylic emulsion and SBR because of softness. But it is to need attention because as coating parts are pressed down and tearing, also experimental study is proceeded to corrosion potential on the inside and outside of coated reinforcing bar.

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Engineering Properties of Permeable Polymer Concrete With Stone Dust and Fly Ash (석분과 플라이 애쉬를 혼입한 투수용 폴리머 콘크리트의 공학적 성질)

  • 성찬용;정현정
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.38 no.4
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    • pp.147-154
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    • 1996
  • This study wag performed to evaluate the engineering properties of permeable polymer concrete with stone dust and fly ash and unsaturated polyester resin. The following conclusions were drawn. 1. The highest strength was achieved by stone dust filled permeable polymer concrete, it was increased 17% by compressive strength, 188% by bending strength than that of the normal cement concrete, respectively. 2. The water permeability was in the range of 3.O76~4.152${\ell}/ cm{^2}/h$, and it was largely dependent upon the mix design. These concrete can be used to the structures which need water permeability. 3. The static modulus of elasticity was in the range of $1.15{\times} 10^5kg/cm^2$, which was approximately 53 56% of that of the normal cement concrete. 4. The poisson's number of permeable polymer concrete was in the range of 5.106~5.833, which was less than that of the normal cement concrete. 5. The dynamic modulus of elasticity was in the range of $1.29{\times} 10^5~1.5{\times} 10^5 kg/cm^2$, which was approximately less compared to that of the normal cement concrete. Stone dust filled permeable polymer concrete was showed higher dynamic modulus. The dynamic modulus of elasticity were increased approximately 7~13% than that of the static modulus. 6. The compressive strength, bending strength, elastic modulus, poisson's ratio, longitudinal strain and horizontal strain were decreased with the increase of poisson's number and water permeability at those concrete.

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