• Title/Summary/Keyword: Polyethylene pipe

Search Result 91, Processing Time 0.023 seconds

Comparative study on the performance of butt fusion-welding processes for nuclear safety class large-diameter thick-walled PE pipes

  • Zhenchao Wang;Bin Wang;Aimin Xiang;Di Jiao;Fa Yu;Qiuju Zhang;Xiaoying Zhao
    • Nuclear Engineering and Technology
    • /
    • v.56 no.10
    • /
    • pp.4184-4194
    • /
    • 2024
  • New technologies in polymer synthesis and pipe extrusion equipment have led to the commercialization of high-performance, large-diameter, thick-wall high density polyethylene (HDPE) pipes. They have been used in the field of seawater transport and cooling to replace metal pipes, due to their advantages of high corrosion resistance and extensibility. Connection of HDPE pipe is important as it determines the safety of the entire piping system. Butt fusion welding is commonly used for HDPE pipe connection but may cause the formation of weak points in the welded joints, interfering the reliability of the pipeline system in the application of nuclear power plants. At present, there is a lack of research on evaluating the performance of welded joint for large-diameter thick-wall HDPE pipes made by butt fusion-welding. The purpose of this study is to investigate the influence of three different butt fusion-welding processes, i.e., single low pressure (SLP), single high pressure (SHP) and dual low pressure (DLP), by evaluating the performance of their welded joints, including characterizing tensile strength, extensibility, crystallinity and hardness. In specific, a thick-wall HDPE pipe with OD of 812.8 mm and wall thickness of 74 mm which is certified for nuclear safety class was used for study. Representative specimen from the outer, middle and inner part across the wall of the main pipe body and welded joints were taken for testing. Different test methods and specimens were designed to assess the feasibility of evaluating the welding performance from different welding process. The results showed that the mechanical properties of different locations of the welded joints were different, and the tensile strength and fracture energy of the middle part of the joint were lower than that of the inner and outer parts, which could be caused by the difference in the crystallinity and thickness of the melting zone influenced by welding processes, as can be seen from the analysis of DSC test and morphology observation. Hardness testing was conducted on the section of the welded joints, and it revealed that the micromechanical properties of the welded joints in the region of the heat-affected zone were enhanced significantly, which may be due to the annealing effect caused by welding process. In summary, The DLP process resulted in the best extensibility of the welded joints among three processes, suggesting that the joining pressure from welding process plays an important role in affecting the extensibility of the welded joints.

Study on Heat Recovery System using Waste Biomass (폐 바이오매스를 이용한 폐열 회수 열교환기에 관한 연구)

  • 이충구;이세균;이계복;이석호;김정현
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
    • /
    • v.16 no.6
    • /
    • pp.514-521
    • /
    • 2004
  • Waste heat recovery system was studied numerically and experimentally. Heat exchanger system was designed specially to obtain the optimum heat exchanging performance. Brushwood biomass was used for the present experimental study. Two biomass heat recovery systems were designed and developed. Polyethylene helical pipe line of 0.03 m (inner diameter) was installed to recover the heat of biomass dump. The fermentation process of biomass dump was maintained for 12 weeks. The inner average temperature of biomass was about 51$^{\circ}C$ for both hot exchanger systems. The current heat recovery system could recover up to 6 ㎉/kg of energy.

Environmental Control of Nutriculture in a Plant Production System Utilization Solar Energy -Investigation of Actual State of the Nutriculture in Korea- (태양에너지를 이용한 식물(植物) 생산(生産) 시스템내의 양액재배(養液栽培) 환경조절(環境調節)에 관(關)한 연구(硏究) -국내(國內) 양액재배(養液栽培) 실행농가(實行農家)의 실태조사(實態調査)-)

  • Kim, M.K.;Nam, S.W.;Son, J.E.
    • Journal of Biosystems Engineering
    • /
    • v.16 no.2
    • /
    • pp.178-187
    • /
    • 1991
  • In order to provide fundamental data for the achievement of safe environmental condition, investigation of the actual state of the nutriculture practices in Korea was carried out. The result obtained are summarized as follows. 1. Cultivation area of nutriculture was 6 ha and culture types included deep flow technique(43%), nutrient film technique(45%), gravel culture(6%), chaff charcoal culture(3%) and rockwool culture(3%). 2. Greenhouses were mostly made of pentite pipe frames and covered by polyethylene film, and culture beds were handy combination of cement blocks, concrete and styrofoam, which were not standard products. 3. Development of nutriculture system appropriate to our actual circumstances and improvement of establishments are required. 4. Since there was not farmhouse that performs the environmental measurement and environmental conditions of cultivation were very limited. sensor applied environmental control technology of nutriculture should be developed.

  • PDF

Energy Saving Effect for High Bed Strawberry Using a Crown Heating System (고설 딸기 관부 난방시스템의 에너지 절감 효과)

  • Moon, Jong Pil;Park, Seok Ho;Kwon, Jin Kyung;Kang, Youn Koo;Lee, Jae Han;Kim, Hyung Gweon
    • Journal of Bio-Environment Control
    • /
    • v.28 no.4
    • /
    • pp.420-428
    • /
    • 2019
  • This study is the heating energy saving test of the high-bed strawberry crown heating system. The system consists of electric hot water boiler, thermal storage tank, circulation pump, crown heating pipe(white low density polyethylene, diameter 16mm) and a temperature control panel. For crown heating, the hot water pipe was installed as close as possible to the crown part after planting the seedlings and the pipe position was fixed with a horticultural fixing pin. In the local heating type, hot water at $20{\sim}23^{\circ}C$ is stored in the themal tank by using an electric hot water boiler, and crown spot is partially heated at the setting temperature of $13{\sim}15^{\circ}C$ by turning on/off the circulation pump using a temperature sensor for controlling the hot water circulation pump which was installed at the very close to crown of strawberry. The treatment of test zone consisted of space heating $4^{\circ}C$ + crown heating(treatment 1), space heating $8^{\circ}C$(control), space heating $6^{\circ}C$ + crown heating(treatment 2). And strawberries were planted in the number of 980 for each treatment. The heating energy consumption was compared between November 8, 2017 and March 30, 2018. Accumulated power consumption is converted to integrated kerosene consumption. The converted kerosene consumption is 1,320L(100%) for space $8^{\circ}C$ heating, 928L(70.3%) for space $4^{\circ}C$ + crown heating, 1,161L($88^{\circ}C$) for space $6^{\circ}C$ + crown heating). It was analyzed that space $4^{\circ}C$ + pipe heating and space $6^{\circ}C$ + crown heating save heating energy of 29.7% and 12% respectively compared to $8^{\circ}C$ space heating(control).

Development of Tribo-electrostatic Separation Technique for Scale-up Process of Heavy Group Plastic Tailings (고비중(高比重) 종말품(終末品) 폐(廢)플라스틱 대량처리(大量處理)를 위한 마찰하전(摩擦荷電) 정전선별(靜電選別) 기술개발(技術開發))

  • Park, Chul-Hyun;Jeon, Ho-Seok;Baek, Sang-Ho;Kim, Bong-Gon
    • Resources Recycling
    • /
    • v.18 no.2
    • /
    • pp.30-38
    • /
    • 2009
  • In this research, we studied the scale-up triboelectrostatic process for separation of PVC from higher gravity fraction of plastic wastes produced from wet gravity separation process. High density polyethylene (HDPE) was found to be the most effective materials for a tribo-charger in the separation of plastic tailings. In a commercial scale triboelelctrostatic separator unit, using the HDPE pipe-line charger, a grade of 99.1% with PET, PS and others and a recovery of 86% was obtained under optimum conditions at over 250 kV/m electric field, a splitter position of -8 cm from the center, and less than 40% relative humidity. The developed unit can process the plastic wastes at a 300 kg/h, and the product can be utilized as RPF or RDF of over grade 2.

Shape Design of Bends in District Heating Pipe System by Taguchi Method (다구찌 방법을 이용한 지역난방시스템의 벤드형상 설계)

  • Choi, Moon-Deok;Kim, Joo-Yong;Ko, Hyun-Il;Cho, Chong-Du
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.34 no.3
    • /
    • pp.307-313
    • /
    • 2010
  • In this study, alternative designs for the bends used in district heating pipes are investigated. The district heating pipes, which are subjected to temperatures of 10 to $120^{\circ}C$ and a water pressure of $16\;kgf/cm^2$, have to withstand thermomechanical cyclic loads when in use. These pipes comprise three concentric tubes: a steel pipe (internal), polyurethane (PUR) insulator (middle), and a high-density polyethylene (HDPE) case (external). In addition, the bends in the district heating pipe system are covered with foam pads that cause aging. In this study, an alternative bend design that does not involve the use of a foam pad is proposed to overcome the aging problem in the bends. In the proposed design, "shear rings" are added to the surface of a bend, and its dimensions are determined by a combination of the statistical (Taguchi) method and FEM. The geometrical parameters such as thickness, height, and number of the rings significantly affect the design optimization, and hence, they affect the results of the FEM.

The Effects of Polymer Degradation on the Drag Reduction in CWM Transport (CWM 관수송의 저항 감소현상에 있어서 고분자첨가제의 퇴화 영향에 관한 연구)

  • 송창환;김종보;김인석;최형진
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.16 no.10
    • /
    • pp.1908-1914
    • /
    • 1992
  • A significant drag reduction in the turbulent flow of CWM(coal Water Mixture) adding minute amounts of high molecular weight polymer additives has been obtained and it was compared with pure CWM.However, the rate of drag reduction could come down with flow time, which is caused by polymer degradation, The rate of drag reduction and polymer degradation is affected by polymer type, concentration, molecular weight, and flow velocity. In the present investigation, these important parameters were evaluated for their influences on polymer degradation in order to find out stable conditions for CWM transportation with time. It was necessary to determine the more effective type of polymer additives to guarantee the optimum conditions for CWM transport. Experiments were undertaken with a test section of pipe diameter 9.8mm and pipe length 3500mm(L/D=357) in a closed loop, and polyacrylamide and polyetylene oxide were utilized as polymer additives. The tests were carried out under the conditions of 200, 400, 700ppm of polymer concentrations. CWM concentrations utilized were 5% and 10% with flow velocities of 4.9m/s and 6.1m/s. Experimental data show that polyehylene oxide degraded faster than polyacrylamide in CWM transport, and polyacryamide is considered to be a more effective candidate as additive for long time-CWM transport. Polymer degradation is also found to be more likely at lower polymer concentrations, at higher flow velocities, and higher CWM concentrations.

Studies on the Improvement of Butt Welding Characteristic of Polyethylene Pipes (PE 이중벽관의 맞대기 융착 용접 강도 향상에 관한 연구)

  • An, Ju-Seon;Lee, Kyng-Won;Kim, Jae-Sung;Lee, Bo-Young
    • Journal of Welding and Joining
    • /
    • v.29 no.1
    • /
    • pp.85-89
    • /
    • 2011
  • Waste water is disposed to sewage disposal plant by underground PE double wall pipes. Various processes have been introduced to join PE pipes, but most of these methods have many disadvantages such as costs, lack of reliability and difficulties in joining, etc. Recently butt welding has been paid much attention to joint PE pipes as this process has many advantages such as cost, safety and reliability. In this study, newly developed heat plate, a patent-pending heat plate with a groove, was used to butt-weld PE double wall pipes with different misalignment gaps to simulate real underground conditions, and the butt welding temperature of PE pipe was determined by thermal analysis (Thermal Gravimetric Analysis, Differential Scanning Calorimetry and Dynamic Mechanical Analysis). The resulting joining characteristics of double wall pipes were compared with those from a conventional heat plate, in terms of stiffness, flattening and leakage tests. The results from the stiffness and flattening test showed that there were no big differences between the butt-welded joints made from these two plates. From the leakage test, although PE pipes welded with a conventional heat plate did leak below the required test conditions (10 min. at 0.75kgf/cm2), the pipes welded with a patent-pending grooved heat plate did not show any leakage even at a pressure 1.5 times higher than the required conditions. It was noted that by utilizing a grooved heat plate more complete fusion at the pipe joints could be obtained, which in turn induced a high quality joints.

Underground Heat Transfer Characteristics of the Underground Heating System for Soil Sterilization in Greenhouse (온실 내 토양소독을 위한 지중난방시스템의 지중 열전달 특성)

  • Park, Kyung-Kyoo;Ha, Yu-Shin;Hong, Dong-Hyuck;Jang, Seung-Ho;Kim, Jin-Hyun
    • Journal of Biosystems Engineering
    • /
    • v.35 no.2
    • /
    • pp.108-115
    • /
    • 2010
  • This study was conducted to estimate the optimum temperature and required time for soil sterilization when heated water was circulated through underground heating pipes in the greenhouse which solar heat was influenced to the temperature of soil during the summer day. Two different types of heating pipes were used for the experiment. One was a polyethylene pipe(XL) and the other was a corrugated ring shaped stainless steel pipe(STS). The results of the studies were summarized as follows; By measuring the thermal characteristics of the XL and STS, it was examined that the average temperature differences of the inlet and outlet were $8.5^{\circ}C$ and $13.3^{\circ}C$, the average flowrates were 15.3 L/min and 5.6 L/min, and the average radiation powers were 9.1 kW and 4.1 kW, respectively. As results of the regression analysis of underground temperatures, when average soil temperature was$35^{\circ}C$, an average water temperature was $80^{\circ}C$, and XL was used, it was estimated that the possible heat transfer distance, the required time for heat transfer and heat flux to reach the underground temperature of $60^{\circ}C$ were 300 mm, 230 hours, and $7.57kW/m^2$, respectively.

Development of Triboelectrostatic Separation Technique for Material Separation of EVA & PET Mixture Plastic Wastes (EVA와 PET 혼합(混合) 폐플라스틱의 재질분리(材質分離)를 위한 마찰하전형(摩擦荷電形) 정전선별(靜電選別) 기술개발(技術開發))

  • Jeon, Ho-Seok;Park, Chul-Hyun;Baek, Sang-Ho;Kim, Byoung-Gon;Kim, Hyung-Seok
    • Resources Recycling
    • /
    • v.18 no.1
    • /
    • pp.13-21
    • /
    • 2009
  • A research on material separation of EVA and PET mixture plastic waste using a triboelectrostatic separator has been carried out. It was found that PP was the best charging material to give the highest charge on the surface of EVA and PET mixture plastics with an opposite polarity. Therefore, a charger of pipe line type using PP material was manufactured for separation of EVA and PET mixture plastic waste. At optimum test conditions that used PP cyclone charger developed in this study, we could separate out PET with a glade of 98.7% and a recovery of 89.7%.