• Title/Summary/Keyword: Plate-type nuclear fuel

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Thermal-fluid-structure coupling analysis on plate-type fuel assembly under irradiation. Part-II Mechanical deformation and thermal-hydraulic characteristics

  • Li, Yuanming;Ren, Quan-yao;Yuan, Pan;Su, Guanghui;Yu, Hongxing;Zheng, Meiyin;Wang, Haoyu;Wu, Yingwei;Ding, Shurong
    • Nuclear Engineering and Technology
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    • v.53 no.5
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    • pp.1556-1568
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    • 2021
  • The plate-type fuel assembly adopted in nuclear research reactor suffers from complicated effect induced by non-uniform irradiation, which might affect stress conditions, mechanical behaviors and thermal-hydraulic performance of the fuel assembly. This paper is the Part II work of a two-part study devoted to analyzing the complex unique mechanical deformation and thermal-hydraulic characteristics for the typical plate-type fuel assembly under irradiation effect, which is on the basis of developed and verified numerical thermal-fluid-structure coupling methodology under irradiation in Part I of this work. The mechanical deformation, thermal-hydraulic performance and Mises stress have been analyzed for the typical plate-type fuel assembly consisting of support plates under non-uniform irradiation. It was interesting to observe that: the plate-type fuel assembly including the fuel plates and support plates tended to bend towards the location with maximum fission rate; the hot spots in the fuel foil appeared at the location with maximum thickness increment; the maximum Mises stress of fuel foil was located at the adjacent location with the maximum plate thickness increment et al.

Remote-controlled micro locking mechanism for plate-type nuclear fuel used in upflow research reactors

  • Jin Haeng Lee;Yeong-Garp Cho;Hyokwang Lee;Chang-Gyu Park;Jong-Myeong Oh;Yeon-Sik Yoo;Min-Gu Won;Hyung Huh
    • Nuclear Engineering and Technology
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    • v.55 no.12
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    • pp.4477-4490
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    • 2023
  • Fuel locking mechanisms (FLMs) are essential in upward-flow research reactors to prevent accidental fuel separation from the core during reactor operation. This study presents a novel design concept for a remotely controlled plate-type nuclear fuel locking mechanism. By employing electromagnetic field analysis, we optimized the design of the electromagnet for fuel unlocking, allowing the FLM to adapt to various research reactor core designs, minimizing installation space, and reducing maintenance efforts. Computational flow analysis quantified the drag acting on the fuel assembly caused by coolant upflow. Subsequently, we performed finite element analysis and evaluated the structural integrity of the FLM based on the ASME boiler and pressure vessel (B&PV) code, considering design loads such as dead weight and flow drag. Our findings confirm that the new FLM design provides sufficient margins to withstand the specified loads. We fabricated a prototype comprising the driving part, a simplified moving part, and a dummy fuel assembly. Through basic operational tests on the assembled components, we verified that the manufactured products meet the performance requirements. This remote-controlled micro locking mechanism holds promise in enhancing the safety and efficiency of plate-type nuclear fuel operation in upflow research reactors.

VISUALIZATION OF INTERNAL DEFECTS IN PLATE-TYPE NUCLEAR FUEL BY USING NONCONTACT OPTICAL INTERFEROMETRY

  • Park, Seung-Kyu;Park, Nak-Gyu;Baik, Sung-Hoon;Kang, Young-June
    • Nuclear Engineering and Technology
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    • v.45 no.3
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    • pp.361-366
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    • 2013
  • An imaging technique to visualize the internal defects in a plate-type nuclear fuel specimen was developed by using an active optical interferometer for a nondestructive quality inspection. A periodic thermal wave having a sinusoidal intensity pattern induced a periodical strain variation for the specimen. The varying strain image was acquired using an optical laser interferometer. The strain distribution over the internal defects will be distorted in an acquired strain image because a part of the thermal wave will be reflected from these defects during propagation. In this paper, internal defects were efficiently visualized by sequentially accumulating the extracted defect components. The experimental results confirmed that the developed visualization system can be a valuable tool to detect the internal defects in plate-type nuclear fuel.

Thermal-fluid-structure coupling analysis for plate-type fuel assembly under irradiation. Part-I numerical methodology

  • Li, Yuanming;Yuan, Pan;Ren, Quan-yao;Su, Guanghui;Yu, Hongxing;Wang, Haoyu;Zheng, Meiyin;Wu, Yingwei;Ding, Shurong
    • Nuclear Engineering and Technology
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    • v.53 no.5
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    • pp.1540-1555
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    • 2021
  • The plate-type fuel assembly adopted in nuclear research reactor suffers from complicated effect induced by non-uniform irradiation, which might affect its stress conditions, mechanical behavior and thermal-hydraulic performance. A reliable numerical method is of great importance to reveal the complex evolution of mechanical deformation, flow redistribution and temperature field for the plate-type fuel assembly under non-uniform irradiation. This paper is the first part of a two-part study developing the numerical methodology for the thermal-fluid-structure coupling behaviors of plate-type fuel assembly under irradiation. In this paper, the thermal-fluid-structure coupling methodology has been developed for plate-type fuel assembly under non-uniform irradiation condition by exchanging thermal-hydraulic and mechanical deformation parameters between Finite Element Model (FEM) software and Computational Fluid Dynamic (CFD) software with Mesh-based parallel Code Coupling Interface (MpCCI), which has been validated with experimental results. Based on the established methodology, the effects of non-uniform irradiation and fluid were discussed, which demonstrated that the maximum mechanical deformation with irradiation was dozens of times larger than that without irradiation and the hydraulic load on fuel plates due to differential pressure played a dominant role in the mechanical deformation.

Channel Gap Measurements of Irradiated Plate Fuel and Comparison with Post-Irradiation Plate Thickness

  • James A. Smith;Casey J. Jesse;William A. Hanson;Clark L. Scott;David L. Cottle
    • Nuclear Engineering and Technology
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    • v.55 no.6
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    • pp.2195-2205
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    • 2023
  • One of the salient nuclear fuel performance parameters for new fuel types under development is changes in fuel thickness. To test the new commercially fabricated U-10Mo monolithic plate-type fuel, an irradiation experiment was designed that consisted of multiple mini-plate capsules distributed within the Advanced Test Reactor (ATR) core, the mini-plate 1 (MP-1) experiment. Each capsule contains eight mini-plates that were either fueled or "dummy" plates. Fuel thickness changes within a fuel assembly can be characterized by measuring the gaps between the plates ultrasonically. The channel gap probe (CGP) system is designed to measure the gaps between the plates and will provide information that supports qualification of U-10Mo monolithic fuel. This study will discuss the design and the results from the use of a custom-designed CGP system for characterizing the gaps between mini-plates within the MP-1 capsules. To ensure accurate and repeatable data, acceptance and calibration procedures have been developed. Unfortunately, there is no "gold" standard measurement to compare to CGP measurements. An effort was made to use plate thickness obtained from post-irradiation measurements to derive channel gap estimates for comparison with the CGP characterization.

Power upgrading of WWR-S research reactor using plate-type fuel elements part I: Steady-state thermal-hydraulic analysis (forced convection cooling mode)

  • Alyan, Adel;El-Koliel, Moustafa S.
    • Nuclear Engineering and Technology
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    • v.52 no.7
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    • pp.1417-1428
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    • 2020
  • The design of a nuclear reactor core requires basic thermal-hydraulic information concerning the heat transfer regime at which onset of nucleate boiling (ONB) will occur, the pressure drop and flow rate through the reactor core, the temperature and power distributions in the reactor core, the departure from nucleate boiling (DNB), the condition for onset of flow instability (OFI), in addition to, the critical velocity beyond which the fuel elements will collapse. These values depend on coolant velocity, fuel element geometry, inlet temperature, flow direction and water column above the top of the reactor core. Enough safety margins to ONB, DNB and OFI must-emphasized. A heat transfer package is used for calculating convection heat transfer coefficient in single phase turbulent, transition and laminar regimes. The main objective of this paper is to study the possibility of power upgrading of WWR-S research reactor from 2 to 10 MWth. This study presents a one-dimensional mathematical model (axial direction) for steady-state thermal-hydraulic design and analysis of the upgraded WWR-S reactor in which two types of plate fuel elements are employed. FOR-CONV computer program is developed for the needs of the power upgrading of WWR-S reactor up to 10 MWth.

DROP IMPACT ANALYSIS OF PLATE-TYPE FUEL ASSEMBLY IN RESEARCH REACTOR

  • Kim, Hyun-Jung;Yim, Jeong-Sik;Lee, Byung-Ho;Oh, Jae-Yong;Tahk, Young-Wook
    • Nuclear Engineering and Technology
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    • v.46 no.4
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    • pp.529-540
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    • 2014
  • In this research, a drop impact analysis of a fuel assembly in a research reactor is carried out to determine whether the fuel plate integrity is maintained in a drop accident. A fuel assembly drop accident is classified based on where the accident occurs, i.e., inside or outside the reactor, since each occasion results in a different impact load on the fuel assembly. An analysis procedure suitable for each drop situation is systematically established. For an accident occurring outside the reactor, the direct impact of a fuel assembly on the pool bottom is analyzed using implicit and explicit approaches. The effects of the key parameters, such as the impact velocity and structural damping ratios, are also studied. For an accident occurring inside the reactor, the falling fuel assembly may first hit the fixing bar at the upper part of the standing fuel assembly. To confirm the fuel plate integrity, a fracture of the fixing bar should be investigated, since the fixing bar plays a role in protecting the fuel plate from the external impact force. Through such an analysis, the suitability of an impact analysis procedure associated with the drop situation in the research reactor is shown.

Establishment of the design stress intensity value for the plate-type fuel assembly using a tensile test

  • Kim, Hyun-Jung;Tahk, Young-Wook;Jun, Hyunwoo;Kong, Eui-Hyun;Oh, Jae-Yong;Yim, Jeong-Sik
    • Nuclear Engineering and Technology
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    • v.53 no.3
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    • pp.911-919
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    • 2021
  • In this paper, the design stress intensity values for the plate-type fuel assembly for research reactor are presented. Through a tensile test, the material properties of the cladding (aluminum alloy 6061) and structural material (aluminum alloy 6061-T6), in this case the yield and ultimate tensile strengths, Young's modulus and the elongation, are measured with the temperatures. The empirical equations of the material properties with respect to the temperature are presented. The cladding undergoes several heat treatments and hardening processes during the fabrication process. Cladding strengths are reduced compared to those of the raw material during annealing. Up to a temperature of 150 ℃, the strengths of the cladding do not significantly decrease due to the dislocations generated from the cold work. However, over 150 ℃, the mechanical strengths begin to decrease, mainly due to recrystallization, dislocation recovery and precipitate growth. Taking into account the uncertainty of the 95% probability and 95% confidence level, the design stress intensities of the cladding and structural materials are established. The presented design stress intensity values become the basis of the stress design criteria for a safety analysis of plate-type fuels.

Overcoming the challenges of Monte Carlo depletion: Application to a material-testing reactor with the MCS code

  • Dos, Vutheam;Lee, Hyunsuk;Jo, Yunki;Lemaire, Matthieu;Kim, Wonkyeong;Choi, Sooyoung;Zhang, Peng;Lee, Deokjung
    • Nuclear Engineering and Technology
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    • v.52 no.9
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    • pp.1881-1895
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    • 2020
  • The theoretical aspects behind the reactor depletion capability of the Monte Carlo code MCS developed at the Ulsan National Institute of Science and Technology (UNIST) and practical results of this depletion feature for a Material-Testing Reactor (MTR) with plate-type fuel are described in this paper. A verification of MCS results is first performed against MCNP6 to confirm the suitability of MCS for the criticality and depletion analysis of the MTR. Then, the dependence of the effective neutron multiplication factor to the number of axial and radial depletion cells adopted in the fuel plates is performed with MCS in order to determine the minimum spatial segmentation of the fuel plates. Monte Carlo depletion results with 37,800 depletion cells are provided by MCS within acceptable calculation time and memory usage. The results show that at least 7 axial meshes per fuel plate are required to reach the same precision as the reference calculation whereas no significant differences are observed when modeling 1 or 10 radial meshes per fuel plate. This study demonstrates that MCS can address the need for Monte Carlo codes capable of providing reference solutions to complex reactor depletion problems with refined meshes for fuel management and research reactor applications.

Study on the Impact-proof Internal Structure Design of a Spent Nuclear Fuel Transport Cask (내충격성을 고려한 사용후연료 수송용기 내부구조물의 설계 연구)

  • Shin, Tae-Myung;Kim, Kap-Sun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.4
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    • pp.370-377
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    • 2009
  • A simple preliminary analysis is often useful to check a validity of design alternatives before the detailed analysis phase in the viewpoint of efficiency. This paper describes a preliminary analysis procedure for the selection among basket design candidates for the spent fuel shipping cask of Korean standard nuclear power plant. As the cask should maintain the structural integrity in hypothetical accident condition, the case of 9 m drop is significantly considered as the worst scenario among the accident conditions in structural design viewpoint in this paper. As basket design options, totally four different types are considered and analyzed in the point of structural integrity at drop impact and weldability for fabrication. As a result, an insertion round plate type with densely spaced supports turns out to be the best in both of the viewpoints, though the weld plate type shows a bit more design margin.