• 한국세라믹학회지
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• 제51권3호
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• pp.177-183
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• 2014

Alumina-silica composite coating layers were prepared by electrophoretic deposition (EPD) of plate-shaped alumina particles dispersed in a sol-gel binder, which was prepared by hydrolysis and the condensation reaction of methyltrimethoxysilane in the presence of colloidal silica. The microstructure and the electrical and thermal properties of the coatings were compared according to the EPD process parameter: voltage, time and the content of the plate-shaped alumina particles. The electrical insulation property of the coatings was measured by a voltage test. The coatings were prepared by EPD of the sol-gel binder with 5-30 wt% plate alumina particles on parallel electrodes at a distance of 2 cm for 1-10 min under an applied voltage of 10-30 V. The coatings experienced increased breakdown voltage with increasing thickness. However, the higher the thickness was, the smaller the breakdown voltage strength was. A breakdown voltage as high as 4.6 kV was observed with a $400{\mu}m$ thickness, and a breakdown voltage strength as high as 27 kV/mm was achieved for the sample under a $100{\mu}m$ thickness.

• 한국세라믹학회지
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• 제41권7호
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• pp.513-517
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• 2004

기공크기와 형태를 제어하여 열전도도 이방성을 나타내기 위해 판상의 기공이 배향된 다공질 알루미나 소결체의 제조방법을 연구하였다. 속이 가스로 차있는 열가소성 고분자 microsphere를 알루미나 분말과 혼합한 후 일축 가압 열변형 방법을 이용하여 15 MPa의 압력으로 가압한 상태에서 20$0^{\circ}C$까지 승온하여 microsphere를 판상으로 변형시킨 후, 1,00$0^{\circ}C$에서 1시간동안 소결하였다. Microsphere의 함량이 10wt%인 경우 45.3%의 기공율을 나타내었으며, 44 MPa의 꺾임강도 값을 나타내었다. 미세구조를 살펴본 결과 판상기공이 압축방향과 수직방향으로 배향되었으며, 열전도도를 측정한 결과 압축방향으로 3.803 W/mK, 측면방향으로는 7.818 W/mK로서 두 값의 비는 2 이상이었다.

• 한국세라믹학회지
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• 제50권6호
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• pp.460-465
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• 2013

Plate-shaped inorganic particles are coated onto a stainless steel substrate by the electrophoretic deposition of a precursor slurry which includes the inorganic particles of $Al_2O_3$ and polymer resin in mixed solvents to mimic the abalone shell structure, which is a composite of plate-shaped inorganic particles and organic interlayer binding materials with a layered orientation. The process parameters of the electrophoretic deposition include the voltage, coating time, and conductivity of the substrate. In addition, the suspension parameters are the particle size, concentration, viscosity, conductivity, and stability. We prepared an organic-inorganic composite coating with a high inorganic solid content by arraying the plate-shaped $Al_2O_3$ particles and electrophoretic resin via an electrophoretic deposition method. We analyzed the effect of the slurry composition and the electrophoretic deposition process parameters on the physical, mechanical and thermal properties of the coating layer, i.e., the thickness, density, particle orientation, Young's modulus and thermogravimetric analysis results.

• 연구논문집
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• 통권33호
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• pp.147-155
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• 2003

In order to fabricate porous materials having an anisotropic thermal conductivity by aligning plate-shaped pores structure, alumina powder (AM-21, mean particle size $4\mum$) and flake crystalline graphite was used. The aligned pore structure was realized using multi-pressing process. Degree of pore orientation increased with the number of pressing and thermal conductivity, parallel to the pressing direction, decreased with the number of pressing. Thermal conductivity decreased significantly to the addition of 30vol% crystalline graphite, however, in the case of 60vol%, thermal conductivity did not decrease significantly due to the breakage of crystalline graphite. An anisotropy of the thermal conductivity increased with the content of crystalline graphite up to 30vol%. Graded pore structure was fabricated by controlling the content and size of crystalline graphite, which provides, possibly, the enhancement in mechanical strength and thermal insulation properties of the insulating bricks.

• 한국세라믹학회지
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• 제52권5호
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• pp.366-373
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• 2015

Sol-gel binder was prepared by hydrolysis and condensation reaction using boehmite sol and methyltrimethoxysilane as a function of aging-time. The coating slurry was composed of a plate-shape alumina in the sol-gel binder for the EPD process, in which particles dispersed in the slurry were deposited on the electrode under an electric field due to the surface charge. We studied the effects of three parameters: the content of boehmite, the aging time, and the applied voltage, on the physical, thermal, and electrical properties of the hybrid composite films by EPD. The amount of boehmite was 10 ~ 20 wt% and the aging time was 0.5 ~ 72, with a fixed amount of plate-shape alumina of 10 wt%. The condition of applied voltage was 5 ~ 30 V with a distance of 2 cm between the electrode during the EPD process. We confirmed that a structure of hybrid composite films of well-ordered plate alumina was deposited on the substrate when the film was prepared using a sol-gel binder composed of 15 wt% boehmite with 1 hr aging time and EPD at 10 V. The process shows a weight loss of 7% at $500^{\circ}C$ in TGA and a breakdown voltage of 8 kV at $87{\mu}m$.

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2008년도 추계학술대회 논문집 Vol.21
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• pp.233-233
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• 2008

A piezoelectric ultrasonic linear motor shaped with 'Butterfly' wings has been developed for thin electronics such as cellular phone and PDA. The butterfly piezoelectric transducer is simply composed of an elastic plate, which includes a tip for energy transfer and two protrusions to fix it, and two piezoelectric ceramics. Contact materials, such as a brass, and steel and alumina can make it possible to improve dynamic properties of the motors over a wide range of tribological conditions. The dynamic properties of the motor have been intensively measured and analyzed according to the applied voltage wave forms at the various frequencies. The results of numerical study and experimental investigation will be used for the future optimization of the actuator and the realization of the advanced ultrasonic motor.

• 정보저장시스템학회논문집
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• 제1권1호
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• pp.108-114
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• 2005

The generation of fine relics of suspensions is a significant interest as it holds the key to the fabrication of electronic devices. These processes offer opportunities for miniaturization of multilayer circuits, for production of functionally graded materials, ordered composites and far small complex-shaped components. Some novel printing methods of depositing ceramic and metal droplets were suggested in recent years. In an electro-hydrodynamic printing, the metallic capillary nozzle can be raised to several kilovolts with respect to the infinite ground plate or pin-type electrode positioned a few millimeters from the nozzle tip. Depending on the electrical and physical properties of the liquid, for a given geometry, it Is possible to generate droplets in any one of three modes, dripping, cone-jet and multi-jet. In this experiment, an alumina suspension flowing through a nozzle was subjected to electro-hydrodynamic printing using pin-type electrodes in the cone-jet mode at different applied voltages. The pin-type electrodes of 1, 100, 1000${\mu}m$ in diameter were used to form fine ceramic patterns onto the substrates. Various feature sizes with applied voltages and electrode diameters were measured. The feature sizes increased with the electrode diameter and applied voltages. The feature size was as fine as $30 {\mu}m$.

• 공업화학
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• 제9권4호
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• pp.481-485
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• 1998

마이크로파 열원을 이용하여 황산 용액에서 카올린을 가열 반응시켜 무기고분자인 수화 황산 알루미늄을 합성하였다. 하소된 카올린으로부터 알루미나의 최대 추출율은 재래식 열공정 ($80^{\circ}C$, 1 M 및 240분)에서 72.8%이었고, 마이크로파 공정 ($90^{\circ}C$, 1 M 및 60분)에서 99.9%이었다. 재래식 열공정에서와는 달리 마이크로파 공정에서 추출 합성된 수화 황산 알루미늄 시료는 빠른 결정립 성장에 의해 거대 크기의 판상으로 이루어진 층상구조로 존재하였다. 마이크로파와 재래식 열공정에서 합성하여, $1100^{\circ}C$에서 하소된 시료들을 모두 구형으로 응집된 분말상의 ${\gamma}-Al_2O_3$ 존재하였고, 이 시료들의 비표면적은 각각 113.5와 $106.6m^2/g$이었고, 입자의 평균 입경은 각각 46.5와 $26.3{\mu}m$이었다.