• 제목/요약/키워드: Plate bonding

검색결과 231건 처리시간 0.026초

알루미늄 합금의 복사방열향상을 위한 코팅연구 (The Study on Coatings to Improve the Radiative Heat Dissipation of Aluminum Alloy)

  • 서미희;김동현;이정훈;정원섭
    • 한국표면공학회지
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    • 제46권5호
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    • pp.208-215
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    • 2013
  • The aim of the present study was to improve the radiative heat dissipation of aluminum alloy, Al 1050. Resin/CuO coating and Cu/CuO composite plating were applied on aluminum alloy to improve the radiative heat dissipation. Resin/CuO coating was made using thermosetting silicon resin and Cu/CuO composite plating was made in pyrophosphate copper plating bath. Radiant heat flux($W/m^2$) was measured by self-produced radiant heat measurement device to compare each specimen. The cross section of specimen and chemical bonding of surface were analyzed by FE-SEM, XPS and FT-IR. As a result, radiant heat of Resin/CuO coating was higher than Cu/CuO composite plating due to the adhesion with aluminum plate and the difference in chemical bonding. But, Both of them were higher than aluminum alloy. In order to confirm the result of experiment, aluminum plate, Resin/CuO coating and Cu/CuO composite plating sample were applied LED and measured the LED temperature. As a result, LED temperature of samples were matched previous results and confirmed coated samples were lower about 10 degrees than the aluminum alloy.

Experimental study on shear, tensile, and compression behaviors of composite insulated concrete sandwich wall

  • Zhang, Xiaomeng;Zhang, Xueyong;Liu, Wenting;Li, Zheng;Zhang, Xiaowei;Zhou, Yilun
    • Advances in concrete construction
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    • 제11권1호
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    • pp.33-43
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    • 2021
  • A new type of composite insulated concrete sandwich wall (ICS-wall), which is composed of a triangle truss steel wire network, an insulating layer, and internal and external concrete layers, is proposed. To study the mechanical properties of this new ICS-wall, tensile, compression, and shearing tests were performed on 22 specimens and tensile strength and corrosion resistance tests on 6 triangle truss joints. The variables in these tests mainly include the insulating plate material, the thickness of the insulating plate, the vertical distance of the triangle truss framework, the triangle truss layout, and the connecting mode between the triangle truss and wall and the material of the triangle truss. Moreover, the failure mode, mechanical properties, and bearing capacity of the wall under tensile, shearing, and compression conditions were analyzed. Research results demonstrate that the concrete and insulating layer of the ICS-wall are pulling out, which is the main failure mode under tensile conditions. The ICS-wall, which uses a graphite polystyrene plate as the insulating layer, shows better tensile properties than the wall with an ordinary polystyrene plate. The tensile strength and bearing capacity of the wall can be improved effectively by strengthening the triangle truss connection and shortening the vertical distances of the triangle truss. The compression capacity of the wall is mainly determined by the compression capacity of concrete, and the bonding strength between the wall and the insulating plate is the main influencing factor of the shearing capacity of the wall. According to the tensile strength and corrosion resistance tests of Austenitic stainless steel, the bearing capacity of the triangle truss does not decrease after corrosion, indicating good corrosion resistance.

Mechanical behaviour between adjacent cracks in CFRP plate reinforced RC slabs

  • Yuan, Xin;Bai, Hongyu;Sun, Chen;Li, Qinqing;Song, Yanfeng
    • Structural Engineering and Mechanics
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    • 제84권3호
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    • pp.375-391
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    • 2022
  • This paper discussed and analyzed the interfacial stress distribution characteristic of adjacent cracks in Carbon Fiber Reinforced Polymer (CFRP) plate strengthened concrete slabs. One un-strengthened concrete test beam and four CFRP plate-strengthened concrete test beams were designed to carry out four-point flexural tests. The test data shows that the interfacial shear stress between the interface of CFRP plate and concrete can effectively reduce the crack shrinkage of the tensile concrete and reduces the width of crack. The maximum main crack flexural height in pure bending section of the strengthened specimen is smaller than that of the un-strengthened specimen, the CFRP plate improves the rigidity of specimens without brittle failure. The average ultimate bearing capacity of the CFRP-strengthened specimens was increased by 64.3% compared to that without CFRP-strengthen. This indicites that CFRP enhancement measures can effectively improve the ultimate bearing capacity and delay the occurrence of debonding damage. Based on the derivation of mechanical analysis model, the calculation formula of interfacial shear stress between adjacent cracks is proposed. The distributions characteristics of interfacial shear stress between certain crack widths were given. In the intermediate cracking region of pure bending sections, the length of the interfacial softening near the mid-span cracking position gradually increases as the load increases. The CFRP-concrete interface debonding capacity with the larger adjacent crack spacing is lower than that with the smaller adjacent crack spacing. The theoretical calculation results of interfacial bonding shear stress between adjacent cracks have good agreement with the experimental results. The interfacial debonding failure between adjacent cracks in the intermediate cracking region was mainly caused by the root of the main crack. The larger the spacing between adjacent cracks exists, the easier the interfacial debonding failure occurs.

기계식 가압장비(MPE)에 의한 보수재 종류별 부착강도 특성에 관한 연구 (A Study on the Characteristics of Bonding Strength by Types of Repair Materials by Mechanical Pressurizing Equipment(MPE))

  • 유형식;정지승
    • 문화기술의 융합
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    • 제6권2호
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    • pp.553-560
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    • 2020
  • 기존 연구논문에서 일정한 크기의 압력을 가할 수 있는 기계식 가압장비를 개발하여 보수단면에 시공되는 보수재에 압력을 가할 경우 부착강도가 증가하는 효과를 확인할 수 있었다. 본 연구논문에서는 기계식 가압장비의 압력을 0, 10, 30, 50 및 80kPa로 달리하여 재령 3 및 28일에서 공시체의 휨, 압축 및 부착강도와 가압판 변형을 측정한 결과를 분석하여 기계식 가압장비에 효과적인 압력을 선정하는 시험을 실시하였으며 시험결과 압력이 높을수록 강도값은 증가하였으나 50kPa이상일 경우 가압판에 변형이 생기는 문제가 발생하였으며 이에 따라 강도값에 큰 차이가 없는 30kPa가 가장 효율적인 압력임을 알 수 있었다. 주성분이 실리카흄, 알루미나 시멘트 및 섬유를 서로 다르게 혼합한 3종류의 보수재로 공시체를 제작한 후 건조 및 습윤 상태, 시공부위별 (천장부, 벽체부 및 바닥판) 그리고 가압 유무에 따라 재령 3, 7, 14 및 28일에 부착강도를 측정한 결과 가압시 재령 3일 부착강도값이 비가압한 재령 7 및 14일 발현 강도값과 동등하거나 높아 공기단축이 필요로 하는 보수공사에 유리할 것으로 판단되었으며 가압시 신속한 수분의 배출이 가능한 셀룰로오즈 섬유가 혼입된 보수재가 가압장비에 가장 효과적임을 알 수 있었다.

L형 GFRP 외부부착 보강된 보의 휨 실험을 통한 보강 거동분석 (Evaluation of Beam Behavior with External Bonded L-type GFRP Plate through bending Test)

  • 정영석;권민호;김진섭;남광식
    • 한국산학기술학회논문지
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    • 제21권11호
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    • pp.86-93
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    • 2020
  • 국내 사회기반 시설물의 경우 70년대 이후로 건설되어 향후 신규건설에 대한 수요보다 유지보수에 대한 수요가 크게 증가할 것으로 전망된다. 더욱이 경주지진과 포항지진 이후로 과거 시공된 시설물의 내진성능에 대한 평가 및 보수 보강 사업이 이루어지고 있다. 본 연구에서는 보강공법 중 L형 GFRP 외부부착공법을 대상으로 하여 시험체를 설계하고, 에폭시와 화약식 타정 총으로 압력 핀을 시공하는 방법으로 외부부착된 L형 GFRP Plate의 보강효과를 확인하기 위하여 4점 휨 시험을 수행하였다. 실험결과를 바탕으로 L형 GFRP Plate의 보강효과를 확인하고, 국내의 "복합신소재시스템에 의한 철근콘크리트구조물의 보강설계 및 시공 지침서"에 따라 L형 GFRP 외부부착공법이 적용된 보의 거동에 대하여 평가하고 에폭시와 압력 핀을 조합하여 시공하는 부착방법의 효용성을 평가하였다. 실험 결과를 분석한 결과 지침에 따른 설계는 부재의 강도를 잘 예측하는 것으로 나타났으나, GFRP Plate 보강재의 손상을 동반하는 고정법의 사용으로 인하여 설계가정의 조건을 만족하는 파괴가 일어나지 않는 것으로 분석하였다.

누적압연접합에 의한 6061 Al 합금의 결정립 미세화와 마멸 특성 연구 (An Investigation of Sliding Wear and Microstructural Evolution of Ultra-Eine Grained 6061 Al Alloy Fabricated by ARB)

  • 이태오;김용석
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 춘계학술대회 논문집
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    • pp.147-150
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    • 2001
  • The ARB (Accumulative Rolling Bonding) Process was applied to a 6061 Al alloy to obtain ultra-fine grains. After 4 ARB cycles at $315^{\circ}C$, original equilibrium large grains were transformed to ultra-fine grains of several hundred nano-meter size with nonequilibrium grain boundaries. At lower number of cycles, microsutcture of highly-tangled dislocation cells were observed. Large grains and coarsened precipitates filled the microstructure of specimens experienced ARB cycles more than 5. Sliding wear tests using a pin-on-disk type wear tester were conducted on the ARB processed 6061 Al alloy plate. Wear rates of the 6061 Al alloy increased with the increase of ARB cycle number as well as the applied load. Worn surfaces and debris, cross-sections of the worn specimen were examined with scanning electron microscopy (SEM) to investigate the wear mechanism of the ultra-fine grained 6061 Al Tensile properties of the 6061 Al alloy were also studied and used to correlate the wear test results with the microstructures, which evolved continuously with the number of ARB cycles.

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온도변화에 따른 유리섬유/폴리우레탄 복합재료의 충격파괴거동 (A study on abrasive wear characteristics of side plate of FRP ship)

  • 김병탁;고성위
    • 수산해양기술연구
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    • 제45권3호
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    • pp.188-193
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    • 2009
  • The present study was undertaken to evaluate the effect of temperature on the results of Charpy impact test for glass fiber reinforced polyurethane(GF/PUR) composites. The Charpy impact test were conducted in the temperature range from -50$^{\circ}$ to 50$^{\circ}$. The impact fracture toughness of GF/PUR composites was considerably affected by temperature and it was shown that the maximum value was appeared at room temperature. It is believed that sensitivity of notch on impact fracture energy were increased with decrease in temperature of specimen. As the GF/PUR composites exposed in low temperature, impact fracture toughness of composites decreased gradually owing to the decrease of interface bonding strength caused by difference of thermal expansion coefficient between the glass fiber/polyurethane resin. And decrease of interface bonding strength of composites with decrease in specimen temperature was ascertained by SEM photographs of Charpy impact fracture surface.

딤플형 내부구조 금속 샌드위치 판재의 제작 및 정적 굽힘 실험 (Fabrication of Metallic Sandwich Plates with Inner Dimpled Shell Structure and Static Bending Test)

  • 성대용;정창균;윤석준;이상훈;안동규;양동열
    • 대한기계학회논문집A
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    • 제30권6호
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    • pp.653-661
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    • 2006
  • Metallic sandwich plates with various inner cores have important new features with not only ultra-light material characteristics and load bearing function but also multifunctional characteristics. Because of production possibility on the large scale and a good geometric precision, sandwich plates with inner dimpled shell structure from a single material have advantages as compared with other solid sandwich plates. Inner dimpled shell structures can be fabricated with press or roll forming process, and then bonded with two face sheets by multi-point resistance welding or adhesive bonding. Elasto-plastic bending behavior of sandwich plates have been predicted analytically and measured. The measurements have shown that elastic perfectly plastic approximation can be conveniently employed with less than 10% error in elastic stiffness, collapse load, and energy absorption. The dominant collapse modes are face buckling and bonding failure after yielding. Sandwich plates with inner dimpled shell structure can absorb more energy than other types of sandwich plates during the bending behavior.

평판형 광생물반응기 케이스 접합 기술 (Joining Technology of Flat Panel Photobioreactor Case)

  • 안동규;이호진;안영수
    • 한국정밀공학회지
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    • 제30권2호
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    • pp.154-163
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    • 2013
  • Adhesive bonding and plastic welding have been widely used to join two plastic materials together. The goal of this paper is to determine a proper joining technology of a pair of flat panel (FP) photobioreactor (PBR) case. The material of the FP PBR case is polycarbonate (PC) plate. Two types of adhesion, including acryl adhesive and two-part epoxy adhesive, as well as two types of plastic welding technology, including ultrasonic welding and thermal welding, are employed for joining of PC plates. In order to influence of the adhesion and welding conditions on the joining characteristics of the PC plates in operational conditions of the FP PBR case, the morphology in the vicinity of the joined region as well as the water and pressure resistance characteristic are investigated. In addition, the variation of the bonding strength of the joined region and deformation behaviors in the vicinity of the joined region according to the adhesion and welding conditions is examined via the lap-shear test. From the results of basic experiments, proper joining technologies are chosen. Using the chosen joining technologies, the FP PBR case are fabricated to perform full-scale durability experiment. The results of the full-scale durability experiment have been shown that the chosen joining technologies can be applicable to fabricate the FP PBR case.

유리 웨브를 사용한 H형 합성보의 내력에 관한 연구 (A Study on Resisting Force of H-Shaped Beam Using Glass Web Plate)

  • 손기상;전창현
    • 한국안전학회지
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    • 제21권3호
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    • pp.73-80
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    • 2006
  • Generally beam design depends on the yielding and maximum strength of each member varying with its section shape. Web plate of H-shape beam has not been substituted with glass plate, because it is known that its strength and heat properties are different and it is limited to substitute the existing steel web with glass element. Ceiling height of each room should be decreased with more than 60-80cm due to the beam. Differently from this condition, glass web beam has a good point to see through it and sunshine can be penetrate into the other size especially when it is installed as of outside wall. And also, it can be safer due to controlling room inside easier, if the strength is applicate. This study is to show some applicability after finding out the properties using the test. The test members with a size of $1,600{\times}200{\times}300{\times}9mm$ being SS41 rolled steel having THK 9mm flange while having 8,10mm and reinforced glass 12mm thickness is bonded with epoxy bond under the condition of temperature $28^{\circ}C$, humidity 50%, bonding power 24Mpa. It is show reinforced glass has 5 times of fracture stress more than the common glass but $50{\sim}150%$ difference between these 2 kinds of glass was shown. Reinforce glass did not support the original upper flange after fracture but the common glass did the upper flange after unloading. Generally reinforced glass is stronger than the common one but the common glass having a part of crack on it, compared with reinforced glass having the overall fracture could be more useful in case of needing ductility.