• Title/Summary/Keyword: Plate Cutting

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A study on the stress analysis for rake face of a tool with crack in cutting process (적삭중인 공구의 경사면상에 crack을 갖는 경우의 응력해석에 관한 연구)

  • 김원익;남준우
    • Journal of the korean Society of Automotive Engineers
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    • v.9 no.3
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    • pp.66-75
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    • 1987
  • The determination of stress distributions on the rake face of tool are important to understand the mechanism of metal cutting. For this reason, many researchers have been payed much effort to analyize machining stress distribution on the rake face. The author's photoelastic experiment has shown that the stress distributions on a rake face can be obtained photoelastically by using a specially designed tool made of epoxy resin plate, and also, Stress Intensity Factors $k_{I}$, $k_{II}$ and Crack Extension Angle can be deter mined by using Linear Elastic Fracture Mechanics.ics..

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Test research of Structural Safety for Steel Wire-Integrated Deck Plate System (철선일체형 데크 플레이트 구조성능평가를 위한 실험적 연구)

  • Lee, Yong-Jae
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.14 no.6
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    • pp.220-228
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    • 2010
  • A steel wire-integrated deck plate that welds integrated triangle truss steel wires on a galvanized steel sheet is developed to reduce construction costs of a slab or formwork such as shores and supports, and it is already widely applied in many construction fields. This study selected upper and lower steel wires, lattice steel wires, span, and cutting methods of ends as variables, and conducted an experimental test by manufacturing a total of 32 full scale test bodies. According to the result, changes in final destruction types of the test bodies and cutting methods of ends didn't affect structural performance of test bodies, and for a 3.2m-span test body, there was no big problems in using ${\Phi}4.5$ of lattice steel wires.

Development of Steel Wire-Integrated Deck Plate Applicable to Slab with 180mm Thickness (두께 180mm 슬래브에 적용 가능한 철선일체형 데크 플레이트 개발)

  • Lee, Yong Jae;Yoon, Sang Chun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.16 no.1
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    • pp.89-98
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    • 2012
  • A steel wire-integrated deck plate that welds integrated triangle truss steel wires on a galvanized steel sheet is developed to reduce construction costs of slabs or formworks such as shores and supports, and it is already widely applied in many construction fields. In this research, experimental tests for 14 full scale specimens, which are in the same field conditions, are conducted on several parameters such as the diameter of top, bottom and lattice steel wire, cutting methods of ends. According to the result, changes in final destruction types of the test bodies and cutting methods of ends didn't affect structural performance of test specimens, and for a 4.0m-span test specimen, there was no big problems in using bottom bar D7 or D8.

A study on the minimization of deformation by milling of plate-shaped parts (판형 부품의 밀링 가공에 의한 변형 최소화에 대한 연구)

  • Lee, Min-Gu;Yun, Jae-Woong
    • Design & Manufacturing
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    • v.15 no.3
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    • pp.32-38
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    • 2021
  • Plate-shaped works are one of the materials that can be applied to the entire industry due to their various shapes and sizes. Plate-shaped parts workpieces are thin and wide, and when processing is completed, they are often bent or deformed in various directions, making it difficult to produce normal products. In particular, this study intends to study the processing deformation and distortion of plate-shaped parts fastened to the jig during milling processing. In this study, a method for preventing deformation occurring in plate-shaped parts was derived through jig element change and CAE analysis, and this was applied to actual processing to produce products with stable dimensions. Through a finite element analysis experiment, it was found that installing two supports on the back of the plate-shaped part results in minimal deformation and the optimal distance between the two supports is 150 mm. Through this experiment, when processing a thin plate product, a support was installed in a direction opposite to the cutting force applied to the thin plate to prevent deformation of the product, thereby improving defects.

Gas Exchanges and Dehydration in Different Intensities of Conditioning in Tifton 85 Bermudagrass: Nutritional Value during Hay Storage

  • Pasqualotto, M.;Neres, M.A.;Guimaraes, V.F.;Klein, J.;Inagaki, A.M.;Ducati, C.
    • Asian-Australasian Journal of Animal Sciences
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    • v.28 no.6
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    • pp.807-815
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    • 2015
  • The present study aimed at evaluating the intensity of Tifton 85 conditioning using a mower conditioner with free-swinging flail fingers and storage times on dehydration curve, fungi presence, nutritional value and in vitro digestibility of Tifton 85 bermudagrass hay dry matter (DM). The dehydration curve was determined in the whole plant for ten times until the baling. The zero time corresponded to the plant before cutting, which occurred at 11:00 and the other collections were carried out at 8:00, 10:00, 14:00, and 16:00. The experimental design was randomised blocks with two intensities of conditioning (high and low) and ten sampling times, with five replications. The high and low intensities related to adjusting the deflector plate of the free iron fingers (8 and 18 cm). In order to determine gas exchanges during Tifton 85 bermudagrass dehydration, there were evaluations of mature leaves, which were placed in the upper middle third of each branch before the cutting, at every hour for 4 hours. A portable gas analyser was used by an infrared IRGA (6400xt). The analysed variables were photosynthesis (A), stomatal conductance (gs), internal $CO_2$ concentration (Ci), transpiration (T), water use efficiency (WUE), and intrinsic water use efficiency (WUEi). In the second part of this study, the nutritional value of Tifton 85 hay was evaluated, so randomised blocks were designed in a split plot through time, with two treatments placed in the following plots: high and low intensity of cutting and five different time points as subplots: cutting (additional treatment), baling and after 30, 60, and 90 days of storage. Subsequently, fungi that were in green plants as well as hay were determined and samples were collected from the grass at the cutting period, during baling, and after 30, 60, and 90 days of storage. It was observed that Tifton 85 bermudagrass dehydration occurred within 49 hours, so this was considered the best time for drying hay. Gas exchanges were more intense before cutting, although after cutting they decreased until ceasing within 4 hours. The lowest values of acid detergent insoluble nitrogen were obtained with low conditioning intensity after 30 days of storage, 64.8 g/kg DM. The in vitro dry matter of Tifton 85 bermudagrass did not differ among the storage times or the conditioning intensities. There was no fungi present in the samples collected during the storage period up to 90 days after dehydration, with less than 30 colony forming units found on plate counting. The use of mower conditioners in different intensities of injury did not speed up the dehydration time of Tifton 85.

A Study on an Image Noise Erase Method By to be an Image Noise Frequent Occur for Raining, in Measurement Machine Vision System for using CCD Camera Of Pantograph Sliding Plate (팬터그래프 습판마모의 머신 비젼 측정에서 우천시 발생하는 영상의 노이즈 제거방법에 대한 연구)

  • Lee, Seong-Gwon;Lee, Dae-Won;Kang, Seung-Wook;Oh, Sang-Yoon
    • Proceedings of the KIEE Conference
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    • 2007.11c
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    • pp.191-193
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    • 2007
  • Pantograph sliding plate abrasion auto-detect system, one of the electric rail car auto-detecting devices, is a system that decides how much abrasion and when to replace without an inspector physically looking at the abrasion on the wet plate using machine vision, a cutting-edge technology. This paper covers the cause of deteriorating reliability that affects pantograph wet plate edge detection due to noise added to the video when it rains. In order to remove such noise, problems should be checked through Smoothing, Averaging mask and Median filter using filtering technique and stable edge detection without being affected by noise should be induced in video measurement used in machine vision technology.

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A Study on the Stress Concentration Coefficient due to the Change of Ellipse on a Square Plate (사각 평판에서 타원의 형상 변화에 따른 응력집중계수에 관한 연구)

  • 박정호;김형준;박기훈;조우석;제승봉;김현수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1434-1437
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    • 2003
  • Sometimes open holes are required for the function and the weight reduction of structure and machinery. However, the serious stress concentration occurs because of the geometric discontinuity caused by the holes and cutting section. In this study, it is attempted to obtain the stress concentration coefficients of the inner surface of the hole boundary by changing the position and the shape of holes on the homogeneous isotropic plate. And the effects on the plate are investigated. The results show that the stress level becomes low and the distribution area widens the position of stress concentration changes as the ratio a/b increases and change to a circle. And as the ratio a/l decreases, the stress concentration reduces. As the plate with three holes. the stress $\sigma$$\_$x/ and $\tau$$\_$xy/ of hole 1,3 becomes high, especially $\sigma$$\_$x/ dominant and high.

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Development of Automated Edge Milling System for Ship Stiffener Plate (선박 보강부재 모서리 자동가공 시스템 개발)

  • Taek-Young Shin
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.4_2
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    • pp.679-686
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    • 2023
  • According to the PSPC (Performance Standard for Protective coatings) rule, the edge preparation must keep 2R or 3-pass grinding. The stiffener plate edge grinding of the ship inside is manually progressed by worker and worked with just one pass grinding. In addition, the poor working condition cause grinding workers to avoid working in them, and the quality is determined by the skill-level of a worker. This research developed optimal tool for edge milling. In order to milling various collar plates edge, this research developed vision system that can recognize the edge points and it developed a program that operator can adjust the amount of cutting and speed, and add various features so that milling quality would be improved. So, this research focused on overcoming the difficulties in working condition and development of automated milling machine for ship stiffener plate.

An Algorithm for Generating an Optimal Laser-Torch Path to Cut Multiple Parts with Their Own Set of Sub-Parts Inside (2차부재가 포함된 다수의 1차부재를 가공하기 위한 레이저 토치의 절단경로 최적화 알고리즘)

  • Kwon Ki-Bum;Lee Moon-Kyu
    • Journal of Institute of Control, Robotics and Systems
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    • v.11 no.9
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    • pp.802-809
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    • 2005
  • A hybrid genetic algorithm is proposed for the problem of generating laser torch paths to cut a stock plate nested with free-formed parts each having a set of sub-parts. In the problem, the total unproductive travel distance of the torch is minimized. The problem is shown to be formulated as a special case of the standard travelling salesman problem. The hybrid genetic algorithm for solving the problem is hierarchically structured: First, it uses a genetic algorithm to find the cutting path f3r the parts and then, based on the obtained cutting path, sequence of sub-parts and their piercing locations are optimally determined by using a combined genetic and heuristic algorithms. This process is repeated until any progress in the total unproductive travel distance is not achieved. Computational results are provided to illustrate the validity of the proposed algorithm.

A Study on the Wearing Behavior of Diamond Tool used to Machining of Ceramics (세라믹스 가공용 다이아몬드 공구 마모에 관한 연구)

  • Park, Sang-Hee;Kim, Kwang-Min;Choi, Seong-Dae;Hong, Young-Bae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.1
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    • pp.73-79
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    • 2011
  • In this study, coring with diamond core drill on the sintered $Al_2O_3$ ceramic plate were carried out with different coring conditions such as various cutting speed and feed rate to evaluate their effectiveness on the wearing behavior of diamond tool and coring quality. The wearing rate of diamond core drill were getting better with increasing cutting speed and feed rate but the quality of cored hole were getting worse as increasing cutting speed and feed rate.