• 제목/요약/키워드: Plasticity and fracture characteristics

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연성 파괴 기준을 이용한 허브 홀 확장 과정에서의 파단 예측 (Prediction of fracture in hub-hole expansion process using ductile fracture criteria)

  • 고윤기;이종섭;허훈;김홍기;박성호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.160-163
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    • 2004
  • The hub hole in a wheel of vehicles usually formed with hole expansion process. Formability of material, especially the hole expansion ratio, is important to produce a fine hub hole. The hub hole expansion process is different from general forming process or bore expansion process in the viewpoint of forming a thick plate. In the hole expansion process of the plate with a hole, as the hole being expanded, the crack is occurred to outward direction at the boundary of a hole. Therefore, it is need to apply the fracture criterion in the hub hole expansion process. In this paper, the hub hole expansion process is simulated with commercial elasto-plastic finite element code, LS-DYNA3D considering some ductile fracture criteria. Fracture mode and hole expansion ratio is compared with respect to the fracture criteria. Analysis results demonstrate that only the effective plastic strain is not adequate to predict the fracture mode in the hub hole. And the analysis results also indicate that the ductile fracture criteria properly predict the fracture mode but hole expansion ratio is different with the result of each other because of their different characteristics.

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새로운 연성파괴기준을 이용한 허브홀 확장과정에서의 파단 예측 (Prediction of fracture in hub-hole expansion process using new ductile fracture criterion)

  • 고윤기;이종섭;김홍기;박성호;허훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.163-166
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    • 2005
  • A hole expansion process is an important process in producing a hub-hole in a wheel disc of a vehicle. In this process, the main parameter is the formability of a material that is expressed as the hole expansion ratio. The hub-hole expansion process is different from conventional forming processes or hole flanging processes from the view-point of its deformation mode and forming of a thick plate. In the process, a crack is occurred in the upper edge of a hole as the hole is expanded. Since prediction of the forming limit by hole expansion experiment needs tremendous time and effort, an appropriate fracture criterion has to be developed fur finite element analysis to define forming limit of the material. In this paper, the hole expansion process of a hub-hole is studied by finite element analysis with ABAQUS/standard considering several ductile fracture criteria. The fracture mode and hole expansion ratio is compared with respect to the various fracture criteria. These criteria do not predict its fracture mode or hole expansion ratio adequately and show deviation from experimental results of hole expansion. A modified ductile fracture criterion is newly proposed to consider the deformation characteristics of a material accurately in a hole expansion process. A fracture propagation analysis at the hub-hole edge is also performed for high accuracy of prediction using the new fracture criterion proposed.

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미세 홀 펀칭시 전단 파괴 거동 연구 (A Study on Fracture Behavior in Shear Band during Micro Hole Punching Process)

  • 유준환;임성한;주병윤;오수익
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 춘계학술대회논문집
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    • pp.230-235
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    • 2003
  • In the micro hole punching, the size and shape of burr and burnish zone are very important factors to evaluate quality of micro holes which depend on punch-die clearance, stain rate, workpiece material and etc. To get micro holes with small burr and wide burnish zone for industrial demands, not only the parametric study but also a study on fracture behavior in shear band are necessary. In this study, 100 $\mu\textrm{m}$, 25 $\mu\textrm{m}$ micro holes in diameter were fabricated on brass (Cu63/Zn37) and SUS 316 foils as aspect ratio 1:1, and the characteristics of micro holes was investigated comparing with man holes over several mm by scanning electron microscopic views and section views. Like macro hole, micro hole is also composed of 4 portions, rollover, burnish zone, fracture zone and it shows similar fracture behavior in shear band, but? by high strain rate (10$^2$∼ 10$^3$s$\^$-1/) unlike macro hole fabrication and increment of relative grain size several different results are shown.

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고강도 열연판재의 홀 플랜정시 파단특성연구 (Fracture Analysis of Hole Flanging Process for High Strength Steel Sheets)

  • 김정운;김봉준;문영훈
    • 소성∙가공
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    • 제10권6호
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    • pp.465-470
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    • 2001
  • Hole flanging experiments are performed on flat circular plates with a hole in the center and the flangeability and fracture behaviors of TRIP steels and ferrite-Bainite duplex steels were examined. In the hole flanging, deformation by lip and petalling occurs when plates are struck by punches of various shapes and high circumferential strains induced in the target material cause radial cracking and the subsequent rotation of the affected plate material in a number of symmetric petals. In all cases, failure of the plate was due to lip fracture that results from multiple localized neckings that take place around the hole periphery where straining is most severe and a somewhat regular pattern was observed in a fracture shape. The neck characteristics in flange formation and the transition from the lip to petal mode at which fracture occurs were compared with two materials.

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현가장치 STABILIZER BAR의 저온피로강도에 미치는 쇼트피닝의 영향 (Effect of Peening on Low Temperature Fatigue Strength Behavior of STABILIZER BAR in Suspension Material)

  • 정재욱;박경동
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.353-358
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    • 2004
  • We got the following characteristics from fatigue crack growth test carried out in the environment of room temperature and low temperature at $25^{circ}C$, $-60^{circ}C$, $-80^{circ}C$, and $-100^{circ}C$ in the range of stress ratio of 0.3 by means of opening mode displacement. And there is a difference between shot peened specimen and unpeened specimen. The purpose of this study is to predict the behavior of fatigue crack propagation as one of fracture mechanics on the compressive residual stress. Fatigue crack growth rate of shot peened metal was lower than that of unpeened metal. The compressive residual stress made an impact on tension and compression of the plasticity deformation in fatigue crack plasticity zone. That is. the constrained force about plasticity deformation was strengthened by resultant stress, which resulted from plasticity deformation and compressive residual stress in the process of fatigue crack propagation.

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북동태평양 클라리온-클리퍼톤 지역 심해저 표층 퇴적물의 지질공학적 특성 연구 (A Study on Geotechnical Properties of Deep-sea Sediments in Clarion-Clipperton Fracture Zone of NE Pacific)

  • 지상범;오재경;이현복;김기현
    • Ocean and Polar Research
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    • 제25권2호
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    • pp.133-145
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    • 2003
  • Deep-sea surface sediments were collected using a multiple corer at 20 stations of Clarion-Clipperton fracture zone in the northeast equatorial Pacific to understand latitudinal and longitudinal variations of geotechnical properties. There was a distinct latitudinal variation of geotechnical properties in the study area. The northern sediments showed finer grain size, lower water content and porosity, higher bulk density and specific grain density, lower liquid limits and plastic limits than their southern counterparts. The northern sediments are classified into inorganic clays of low plasticity (fat clays) on plasticity charts and normal to active clay on activity chart, whereas, the southern sediments are classified into fine-grained, highly-plastic, inorganic and biogenic silt or organic clays on plasticity chart and normal to very active clay on activity chart. When shear strength are considered, the northern sediments were found to be in unconsolidated states, while the southern ones to be normal to over-consolidated states. These latitudinal variations in sediment characteristics are likely caused by differences in productivity of surface water that controls sediment compositions, sedimentation rates, and grain solubility.

연성파괴기준을 이용한 허브홀 확장과정에서의 파단 예측 (Prediction of fracture in Hub-hole Expansion Process Using Ductile fracture Criteria)

  • 고윤기;이종섭;허훈;김홍기;박성호
    • 소성∙가공
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    • 제14권7호
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    • pp.601-606
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    • 2005
  • A hole expansion process is an important process in producing a hub-hole in a wheel disc of a vehicle. In this process, the main parameter is the formability of a material that is expressed as the hole expansion ratio. In the process, a crack is occurred in the upper edge of a hole as the hole is expanded. Since prediction of the forming limit by hole expansion experiment needs tremendous time and effort, an appropriate fracture criterion has to be developed for finite element analysis to define forming limit of the material. In this paper, the hole expansion process of a hub-hole is studied by finite element analysis with ABAQUS/standard considering several ductile fracture criteria. The fracture mode and hole expansion ratio are compared with respect to the various fracture criteria. These criteria do not predict its fracture mode or hole expansion ratio adequately and show deviation from experimental results of hole expansion. A modified ductile fracture criterion is newly proposed to consider the deformation characteristics of a material accurately in a hole expansion process. A fracture propagation analysis at the hub-hole edge is also performed for high accuracy of prediction using the new fracture criterion proposed.

Analysis of quasi-brittle materials at mesoscopic level using homogenization model

  • Borges, Dannilo C;Pituba, Jose J C
    • Advances in concrete construction
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    • 제5권3호
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    • pp.221-240
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    • 2017
  • The modeling of the mechanical behavior of quasi-brittle materials is still a challenge task, mainly in failure processes when fracture and plasticity phenomena become important actors in dissipative processes which occur in materials like concrete, as instance. Many homogenization-based approaches have been proposed to deal with heterogeneous materials in the last years. In this context, a computational homogenization modeling for concrete is presented in this work using the concept of Representative Volume Element (RVE). The material is considered as a three-phase material consisting of interface zone (ITZ), matrix and inclusions-each constituent modeled by an independent constitutive model. The Representative Volume Element (RVE) consists of inclusions idealized as circular shapes symmetrically and nonsymmetrically placed into the specimen. The interface zone is modeled by means of cohesive contact finite elements. The inclusion is modeled as linear elastic and matrix region is considered as elastoplastic material. A set of examples is presented in order to show the potentialities and limitations of the proposed modeling. The consideration of the fracture processes in the ITZ is fundamental to capture complex macroscopic characteristics of the material using simple constitutive models at mesoscopic level.

피스톤 런닝부의 소재에 따른 마모특성 연구 (A Study on Wear Characteristics of Piston Running Part)

  • 장정환;이혜경;주병돈;이재호;문영훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.375-378
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    • 2007
  • Abrasive wear between piston ring face and cylinder liner is an extremely unpredictable and hard-to-reproduce phenomenon that significantly decreases engine performance. Wear by abrasion are forms of wear caused by contact between a particle and solid material. Abrasive wear is the loss of material by the passage of hard particles over a surface. From the pin-on-disk test, particle dent test and scuffing test, abrasive wear characteristics of diesel engine cylinder liner-piston ring have been investigated. Pin-on-disk test results indicate that abrasive wear resistance is not simply related to the hardness of materials, but is influenced also by the microstructure, temperature, lubricity and micro- fracture properties. In particle dent test, dent resistance stress decreases with increasing temperature. From the scuffing test by using pin-on-disk tester, scuffing mechanisms for the soft coating and hard coating were proposed and experimentally confirmed.

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레이저 용접 테일러드 블랭크의 기본 성형특성 I : 인장변형 특성 (Forming Characteristics of Laser Welded Tailored Blanks I : Tensile Deformation Characteristics.)

  • 박기철;한수식;김광선;권오준
    • 소성∙가공
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    • 제7권1호
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    • pp.23-35
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    • 1998
  • In order to analyze the tensile deformation characteristics of laser welded tailored blanks. laser welded blanks of different thikness and strength combinations were prepared and tensile tests were done. The tensile elongation along the direction perpendicular to weld line of laser welded blanks was reduced as increasing the deformation restraining force (strength X thicknes) ratio between two welded sheets and fracture occurred at weaker side of base sheets if void ration of welded sheets and fracture occurred at weaker side of base sheets if void ratio of weld section was less than 45% The tensile elongation along weld line reached above 90% of the elongation of base material if welding was done perfectly. Total elongation along the direction perpendicular to weld line was able to be predicted by force equilibrium and power law behavior of base sheets and it was related with the deformation of stronger sheet and formability of weaker side.

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