• 제목/요약/키워드: Plastic parts

검색결과 632건 처리시간 0.03초

낙엽송 소경각재의 종접합 성능평가 (Longitudinal Bonding Strength Performance Evaluation of Larch Lumber)

  • 이인환;박주현;송다빈;홍순일
    • Journal of the Korean Wood Science and Technology
    • /
    • 제46권1호
    • /
    • pp.85-92
    • /
    • 2018
  • 소경각재를 이용한 소경각재 적층목을 기둥-보 목조건축 구조재로 이용하기 위해선 장대재 제작이 가능하여야 한다. 본 연구에서는 낙엽송 소경각재의 종접합 성능평가를 실시하였다. 시험편들은 종접합 방법에 따라 6가지 형상으로 제작하였으며 인장 및 휨 강도시험으로 종접합성능을 검토하였다. 종접합 접합부의 인장시험에서 Lap 시험편의 인장강도는 Double Lap 시험편보다 양호하였으며, Scarf 시험편의 인장강도는 Hooked scarf 시험편보다 양호하였다. Rod 시험편의 인장강도는 3.6 MPa로 가장 양호하였다. 종접합 접합부의 휨 시험결과 봉형 GFRP를 삽입 접착한 시험편들은 평균 29 MPa의 휨 파괴계수가 측정되었으며, 타 접합부 시험편들은 11 MPa 이하의 휨 파괴계수 값이 관찰되었다. 봉형 GFRP (Glass Fiber Reinforced Plastic)를 삽입 접착한 시험편들은 인성파괴가 관찰되었고 나머지 시험편들은 취성파괴가 발생하였다. Rod + Lap 시험편의 평균 휨 파괴계수가 30.5 MPa로 종접합한 시험편 중 가장 양호한 성능을 발휘하였다. Rod + Lap 시험편의 휨 강도는 종접합하지 않은 대조군 시험편 휨 파괴계수의 66%에 해당되었다. 낙엽송 소경각재 종접합 방법으로 봉형 GFRP 삽입 접착이 가장 유효한 강도를 나타내는 것을 확인하였다.

과부하에 따른 차량용 블레이드형 퓨즈의 용단특성 해석 (Analysis of the Melting Characteristics of a Blade Type Fuse Used for Vehicles Due to Overload)

  • 최충석
    • 한국화재소방학회논문지
    • /
    • 제24권2호
    • /
    • pp.38-43
    • /
    • 2010
  • 본 연구에서는 과부하에 따른 차량용 블레이드 퓨즈의 용단 특성을 해석하여 사고원인 판정의 근거를 확보하는데 있다. 실험의 신뢰성을 높이기 위해 실제 자동차와 유사한 조건의 전기시스템을 부하로 연결 하여 수행하였다. 외부 화염에 의한 퓨즈의 탄화 패턴 실험은 한국산업규격(KS)을 적용하였다. 과전류에 의해 용단된 퓨즈는 단면이 매끄러운 형태를 나타냈지만 외부화염에 의해 소손된 퓨즈의 시험단자, 용기 등이 심하게 변형되었다. 정격 용량이 15A인 전선에 과용량(20A) 퓨즈를 설치하고, 부하 용량은 정격전 류의 185%(27.8A)를 공급하였을 때 퓨즈의 용단 시간은 약 217초이다. 또한, 부하전류 28.8[A](139%)가 흘렀을 때 퓨즈의 시험 단자, 터미널 블레이드의 소손은 없으나 용기의 일부에서 기포 현상이 있다. 정격 용량 15A 전선에 과용량(30A) 퓨즈를 설치하고 부하용량 28.2[A](141%)가 흘렀을 때 퓨즈의 용단 시간 은 약 10초이다. 부하전류가 35.8[A](119%) 흘렀을 때 퓨즈의 시험 단자, 터미널 블레이드의 소손은 없 으나 용기의 일부가 부풀어 올랐다. 그런데 이와 같은 상태로 약 6분이 경과되면 스위치 단자가 용융되는 것을 알 수 있다. 정격용량 15A 전선에 과용량(30A) 퓨즈를 설치하고 부하용량 39.4[A](131%)가 흘렀을 때 퓨즈는 약 69초에 용단되었고, 시험 단자 및 터미널 블레이드의 소손은 없었다.

플라스틱 DVD-Tray의 박막 사출성형을 위한 최적화 설계 Simulation에 관한 연구 (Study on the design optimization of injection-molded DVD-Tray parts using CAE Simulation)

  • 정재엽;김동학
    • 한국산학기술학회논문지
    • /
    • 제9권6호
    • /
    • pp.1726-1732
    • /
    • 2008
  • 사출성형은 다양한 형태의 제품을 대량 생산할 수 있는 플라스틱 성형 공법중의 하나이다. 플라스틱 제품을 만들기 위해서는 고상의 재료를 액상으로 녹인 후 다시 고상으로 굳히는 과정을 거치는 데, 이 과정 중에 많은 문제점들이 발생을 하게 된다. 과거에는 이러한 문제를 해결하기 위해서 성형 후 금형 설계 변경 등의 시행착오적 방법을 사용하였으나, 성형과정에 대한 사출성형 CAE(Computer Aided Engineering)를 적용함으로써, 사전에 문제점을 파악하는 기술이 도입되었다. 플라스틱 제품의 큰 문제점 중 하나가 치수안정성이다. 특히 박막사출성형품은 게이트의 위치, 냉각채널과 온도에 따라서 변형량이 크게 달라진다. 본 연구에서는 현재 Stackmold방식으로 4개의 Cavity에 4개의 Hot-Runner가 설치된 금형을 통해 생산중인 DVD Tray 박막사출제품의 생산 원가 절감을 위해서 Cavity하나에 한 개의 Hot-Runner를 설계하기 위해서 CAE 해석을 통해 게이트의 위치, 냉각채널과 온도에 따라 비교하여 해석해 최적의 제품 설계를 하였다. CAE 해석에는 상업화된 CAE 프로그램인 Moldflow를 사용하였고, 수지는 PC+ABS를 사용하였다.

Effect of LED Irradiation on Growth Characteristids of Ginseng Cultivated in Plastic Film House

  • Seo, Sang Young;Cho, Jong hyeon;Kim, Chang Su;Kim, Hyo Jin;Kim, Dong Won;An, Min Sil;Yoon, Du Hyeon
    • 한국자원식물학회:학술대회논문집
    • /
    • 한국자원식물학회 2019년도 추계학술대회
    • /
    • pp.45-45
    • /
    • 2019
  • This experiment was carried out using artificial clay and LED in the plastic film house (irradiation time: 08:00~18:00/day). Seedlings (n = 63 per $3.3m^2$) of ginseng was planted on May 17, 2018. LED was combined with red and blue light in a 3:1 ratio and irradiated with different light intensity. The average air temperature from April to September was $12.3^{\circ}C$ $-26.0^{\circ}C$ and it was the the highest at $26.0^{\circ}C$ in August. The test area where fluorescent lamp was irradiated tended to be somewhat higher than the LED irradiation area. The chemical properties of the test soil are as follows. pH levels was 5.3~5.5, EC levels 0.45~0.52 dS/m and OM levels 33~37%. The total nitrogen content was 0.35~0.47% and the available $P_2O_5$ contents was 13.7~16.0 mg/kg, which was lower than the suitable level of 70~200 mg/kg. Exchangeable cations K and Mg contents were within acceptable ranges, but the Ca contents was $28{\sim}38cmol^+/kg$ levels higher than the permissible level ($2{\sim}6cmol^+/kg$). Germination of ginseng leaves took 8~9 days and the overall germination rate was 70~75%. The photometric characteristics of LED light intensity are as follows. The greater the light intensity, the higher the PAR (Photosynthetic Action Radiation) value, illuminance and solar irradiation. Photosynthetic rate was also increased with higher light intensity was investigated at $1.7{\sim}3.2{\mu}mol\;CO_2/m^2/s$. Leaf temperature ($23.7{\sim}24.8^{\circ}C$) by light intensity was the same trend. The growth of aerial parts (plant height etc.) were generally excellent when irradiated with 3 times the light intensity, the growth of the ginseng aerial parts were excellent as follows. The plant height was 42.6 cm, stem length was 25.2 cm, leaf length was 9.6 cm and stem diameter was 5.0 mm. The growth of underground part (root length etc.) was the same, and the root length was 24.4 cm, the tap root length was 6.0 cm, diameter of taproot was 18.2 mm and the fresh root weight was 17.2 g. There were no disease incidence such as Alternaria blight, Gray mold and Anthracnose. Disease of Damping off occurred 2.2~3.6% and incidence ratio of rusty root ginseng was 14.6~20.7%. Leaf discoloration rate was 13.7~48.9% and increased with increasing light intensity. Ginsenoside content of ginseng by light intensity is under analysis.

  • PDF

셀프 피어싱 리베팅한 Al-5052 접합부의 피로강도 평가 (Fatigue Strength Evaluation of Self-Piercing Riveted Al-5052 Joints)

  • 강세형;황재현;김호경
    • 한국안전학회지
    • /
    • 제30권3호
    • /
    • pp.1-6
    • /
    • 2015
  • Self-piercing riveting (SPR) is receiving more recognition as a possible and effective solution for joining automotive body panels and structures, particularly for aluminum parts and dissimilar parts. In this study, static strength and fatigue tests were conducted using coach-peel and cross-tension specimens with Al-5052 plates for evaluation of fatigue strength of the SPR joints. For the static experiment results, the fracture modes are classified into pull-out fracture due to influence of plastic deformation of joining area. During the fatigue tests for the coach-peel and cross-tension specimens with Al-5052, interface failure mode occurred on the top substrate close to the rivet head in the most cycle region. There were relationship between applied load amplitude $P_{amp}$ and life time of cycle N, $P_{amp}=715.5{\times}N^{-0.166}$ and $P_{amp}=1967.3{\times}N^{-0.162}$ were for the coach-peel and cross- tension specimens, respectively. The finite element analysis results for specimens were adopted for the parameters of fatigue lifetime prediction. The relation between SWT fatigue parameter and number of cycles was found to be $SWT=192.8N_f^{-0.44}$.

블라인드 리벳의 단조공정설계를 위한 유한요소해석 (Finite Element Analysis for the Forging Process Design of a Blind Rivet)

  • 변홍석
    • 한국산학기술학회논문지
    • /
    • 제10권10호
    • /
    • pp.2577-2582
    • /
    • 2009
  • 리벳은 두 부품을 결합하는 중요한 체결 요소이다. 본 연구에서는 부품의 진동 등에서도 잘 견디고 강한 체결력을 가지는 블라인드 리벳 몸체의 제작을 위해 강소성 유한요소해석을 사용하여 최적의 공정설계에 관한 연구를 수행하였다. 제안된 공정설계규칙 및 유한요소해석 결과를 토대로 4단계의 단조공정을 제시하였고, 폴딩 및 금형으로부터 이탈과 같은 결함을 예측하여 최적의 공정설계를 제안하였다. 또한, 소재의 유동 형상, 변형률 분포, 단조하중 등을 비교 검토하여 블라인드 리벳 몸체의 단조공정의 유용성을 확인하였다. 이들의 결과는 금형 설계 및 공정설계에 유용한 자료로 활용될 것이다.

범용 구조해석 프로그램의 주물 열변형 해석에의 적용성 (Application of Commercial FEM Code to Coupled Analysis of Casting Deformation)

  • 김기영;김정태;최정길
    • 한국주조공학회지
    • /
    • 제22권4호
    • /
    • pp.192-199
    • /
    • 2002
  • Dimensional defects of castings are mainly due to the stresses and strains caused by a nonuniform temperature distribution and phase transformation during solidification and cooling, and by mechanical constraint between the mold and casting. It is, however, nearly impossible to trace movements of the casting and mold during solidification and cooling by experimental measurements for castings with complex shape. Two and three dimensional deformation analyses of the casting and the mold were performed using commercial finite element code, MARC. It was possible to calculate deformation and temperature distribution in the casting and mold simultaneously. Cooling curves of the casting obtained by calculation were close to that measured in the field since it was possible to treat latent heat evolution of the casting which could be divided into two parts, primary and eutectic parts. Mold bent inward just after pouring due to the temperature gradient across the mold thickness, and mold returned to its previous position with time. Plastic deformation occurred at the part of the casting where solidification was slow.

좌우 대칭 모자형 단면이 길이 방향으로 선형적으로 변하는 롤 포밍 공정의 개발 (Development of a Roll-Forming Process of Linearly Variable Symmetric Hat-type Cross-section)

  • 김광희;윤문철
    • 한국기계가공학회지
    • /
    • 제14권4호
    • /
    • pp.118-125
    • /
    • 2015
  • The roll-forming process is a highly productive incremental forming process and is suitable for manufacturing thin, high-strength steel products. Recently, this process has been considered one of the most productive processes in manufacturing high-strength steel automotive structural parts. However, it is very difficult to develop the roll-forming process when the cross-sectional shape of the product changes in the longitudinal direction. In this study, a roll-forming process for manufacturing high-strength steel automotive parts with a linearly variable symmetric hat-type cross-section was developed. The forming rolls were designed by the 3D CAD system, CATIA. Additionally, the designed forming rolls were modified by the simulation through the 3D elastic-plastic finite element analysis software, MARC. The results of the finite element analysis show that the final roll-forming roll can successfully produce the desired high-strength steel automotive part with a variable cross-section.

박판성형가공을 고려한 자동차 충돌해석 (Crash Analysis of the ULSAB-AVC Model with Considering Forming Effects)

  • 허훈;윤종헌;바오이동;김세호;박성호
    • 소성∙가공
    • /
    • 제15권8호
    • /
    • pp.556-561
    • /
    • 2006
  • Most of auto-body members are composed of stamping parts. These parts have the non-uniform thickness and plastic work hardening distribution during the forming process. This paper is concerned with the side impact analysis of the ULSAB-AVC model according to the US-SINCAP in order to compare the crashworthiness between the model with and without considering the forming effect. The forming effect is ca]ciliated by one-step forming analysis for several members. The crashworthiness is investigated by comparing the deformed shape of the cabin room the energy absorption characteristics and the intrusion velocity of a car. The result of the crash analysis demonstrates that the crash mode, the load-carrying capacity and energy absorption can be affected by the forming effect. It is noted that the design of an autobody should be carried out considering the forming effect for accurate assessment of crashworthiness.

하이드로포밍 응용을 위한 벤딩튜브의 스프링백 특성 (Springback Characteristics of Bent Tubes for Hydroforming Applications)

  • 이호국;박성호
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2006년도 제5회 박판성형 SYMPOSIUM
    • /
    • pp.45-48
    • /
    • 2006
  • Recently, the use of tubular hydroforming technology has seen increased usage and increased consideration for wide range of tubular automotive applications. In manufacturing hydroformed parts, bending and pre-forming operations are often required prior to the hydroforming process. Higher bending quality of bent tubes is crucial for the successful hydroforming operation because most of plastic strains and wall thinning at the extrados of bend area occur in the bending operation. Springback is also observed due to elastic recovery of tube material after bending. Proper correction of springback is required not only to well place the bent tube into a hydroforming die cavity but also to avoid pinching when the upper die is brought down to closing position. Therefore, prediction of springback at early development stage is one of the key factors to produce high quality hydroformed parts. In this study, a variety of bending experiments has been carried out to investigate springback amount under change in bending angle and material boosting. Throughout the experimental approach, springback characteristics of bent tubes are quantified according to the change in various bending parameters, and a mathematical model to predict correction amount of springback to a given bend angle is found.

  • PDF