• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2007년도 하계학술대회 논문집 Vol.8
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• pp.427-427
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• 2007

The global applications of aspherics surfaces will expand rapidly on the electronics, optical components, communications, aerospace, defense, and medical optics devices etc. Especially, Asymmetric aspheric prism lens is one of the important parts in HMD(Head Mounted Display) because it affects dominantly on the optical performance of HMD. The mold core is the most important device to produce the plastic lenses by injection molding method. In this study, the mold cores for asymmetric aspheric prism lens were processed using fly-cutting method which is kind of the ultra precision processing and form accuracy and surface roughness of the cores were measured.

• 한국정밀공학회지
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• 제21권11호
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• pp.163-170
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• 2004

In order to produce high-quality optical components, aspheric lenses have been widely applied in recent years. An aspheric lens consists of aspheric surfaces instead of spherical ones, which causes difficulty in the design process as well as the manufacturing procedure. Although injection molding is widely used to fabricate optical lenses owing to its high productivity, there remains lots of difficulty to determine appropriate mold design factors and injection molding parameters. In the injection molding fields, computer simulation has been effectively applied to analyze processes based on the shell analysis so far. Considering the geometry of optical lenses, however, numerical analysis based on solid elements has been reported as more reliable approach than shell -based one. The present work covers three-dimensional injection molding simulation using MP1/Flow3D and relevant deformation analysis of an injection molded plastic lens based on solid elements. Numerical analysis has been applied to the injection molding processes of an aspheric lens for a photo pick-up device. The reliability of the proposed approach has been verified in comparison with the experiments.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2000년도 추계학술대회논문집A
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• pp.743-746
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• 2000

Plastic microlenses play an important role in reducing the size, weight, and the cost of the systems in the fields of optical data storage and optical communication. In the present study, plastic microlens arrays were fabricated using micro-compression molding process. The design and fabrication procedures for mold insert were simplified by using silicon instead of metal. A simple but effective micro compression molding process, which uses polymer powder, were developed for microlens fabrication. The governing process parameters were temperature and pressure histories and the micromolding process was controlled such that the various defects developing during molding process were minimized. The radius and magnification ratio of the fabricated microlens were $125{\mu}m$ and over 3.0, respectively.

• 대한기계학회논문집A
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• 제25권8호
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• pp.1242-1245
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• 2001

Plastic microlenses play an important role in reducing the size, weight, and the cost of the systems in the fields of optical data storage and optical communication. In the present study, plastic microlens arrays were fabricated using micro-compression molding process. The design and fabrication procedures for mold insert were simplified by using silicon instead of metal. A simple but effective micro compression molding process, which uses polymer powder, were developed for microlens fabrication. The governing process parameters were temperature and pressure histories and the micromolding process was controlled such that the various defects developing during molding process were minimized. The radius and magnification ratio of the fabricated microlens were 125$\mu\textrm{m}$ and over 3.0, respectively.

• 한국광학회지
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• 제14권3호
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• pp.236-243
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• 2003

본 논문에서는 구면수차와 Stiles-Crowford 효과를 고려하여 인간의 눈을 모델링한 정밀모형안과 등가인 렌즈모듈 모형안의 설계에 관하여 논의하였고, 렌즈모듈 모형안을 적용한 Head Mounted Display(HMD)용 광학계를 설계 및 평가하였다. HMD용 광학계에서 요구되는 소형화, 고성능 및 고해상도 등의 필수조건들을 만족시키기 위해 회절광학소자와 비구면을 이용하여 색수차와 단색수차를 보정하였다. SVGA급 480,000화소를 갖는 0.47 인치 micro-display, 플라스틱 hybrid 렌즈, 그리고 렌즈모듈 모형안으로 HMD용 광학계를 구성하였다. 설계된 광학계의 초점거리는 31.25 mm, FOV는 24H$\times$18V$\times$30D degrees, 그리고 전장길이는 59.1 mm이다. 결과적으로, 사용자가 편안함을 느낄 수 있는 HMD에 유용한 광학계를 얻었다.

• 한국생산제조학회지
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• 제19권5호
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• pp.660-666
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• 2010

In cellphone optical systems, a tiny difference of manufacturing has a strong influence on camera lenses. This study aims to find out the worst result by tolerances come from all parts in optical performance. First, 3D Measure Instrument, Roundness Measure Instrument, and Wavelength Measure Instrument were used for greater precision by making and measuring the parts to see how different from the drawings. It was confirmed that even narrow tolerances could result in defects by assembling. Tolerances in assembly should be concerned as those in parts through the research.

• 한국전기전자재료학회논문지
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• 제19권4호
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• pp.386-390
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• 2006

Global consumption of aspheric lens will expand rapidly due to golbal transformation of the electronics based industry to optics based mechatronics. Especially, F-Theta lens is one of important parts in Laser Scanning Unit(LSU) because it affects the optical performance of LSU dominantly. Non axisymmetric machine based processing techologies are required to obtain high accuracy in utlra-precision aspheric core, the most important component in plastic injection molded F-Theta lens assembly. In this study, the core with non-axisymmetric aspheric shape which is used to emit the F-Theta lens was processed using the ultra precision processing technology and the shape accuracy of the core was measured. And the results there of were evaluated and compared with the emitted shape accuracy of F-Theta lens.

• 한국정밀공학회지
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• 제33권11호
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• pp.893-898
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• 2016

Plastic array lens are cheap to manufacture; however, plastic is not resistant to high temperatures and moisture. Optical glass represents a better solution but is a more-expensive alternative. Glass array lens can be produced using lithography or precision-molding techniques. The lithography process is commonly used, for instance, in the semiconductor industry; however, the manufacturing costs are high, the processing time is quite long, and spherical aberration is a problem. To obtain high-order aspherical shapes, mold-core manufacturing is conducted through ultra-precision grinding machining. In this paper, a $4{\times}1$ mold core was manufactured using an ultra-precision machine with a jig for the injection molding of an aspherical array lens. The machined mold core was measured using the Form TalySurf PGI 2+ contact-stylus profilometer. The measurement data of the mold core are suitable for the design criterion of below 0.5 um.

• 한국광학회지
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• 제28권4호
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• pp.141-145
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• 2017

기존의 표준적인 비구면 방정식보다 고도의 비구면을 훨씬 더 효과적으로 생성해 낼 수 있는 Forbes 비구면 방정식을 활용하여 F/1.8의 스마트폰용 카메라렌즈를 설계하였고 설계목표를 달성하기 위한 설계의 주요 방법론과 설계의 절차적인 과정에 대해서도 설명하였다.

• 한국광학회:학술대회논문집
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• 한국광학회 2003년도 제14회 정기총회 및 03년 동계학술발표회
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• pp.260-261
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• 2003

최근들어 플라스틱 렌즈는 여러 분야에 응용되고 있으며 광학적 시스템에도 널리 사용되고 있다. 광학적 플라스틱은 제작이 용이하고 크기에 제한을 받지 않아 그 수요가 크게 확대되고 있다. 그러나, 광학적인 시스템에 사용되기 위해서는 높은 순도가 요구되면서 또한 재질의 균일성이 확보되어야 하고 개구율이 점차 높아 가는 현실에서는 그 특성의 연구가 또한 중요하다. 본 연구에서는 간섭계를 구성하여 광학 디스크 경사에 따른 파면을 측정하고 광학수차 평가를 통하여 광학적인 시스템에 미치는 영향을 분석하였다. (중략)