• Title/Summary/Keyword: Plastic heat exchanger

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Development of Thermal Storage System in Plastic Greenhouse (I) -Development of Air-Water Heat Exchange System- (플라스틱 온실(溫室)의 열저장(熱貯藏) 시스템 개발(開發)에 관(關)한 연구(硏究)(I) -수막식(水膜式) 열교환(熱交換) 시스템의 개발(開發)-)

  • Kim, Y.H.;Koh, H.K.;Kim, M.K.
    • Journal of Biosystems Engineering
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    • v.15 no.1
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    • pp.14-22
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    • 1990
  • For efficient use of solar energy in plastic greenhouse, thermal storage system was developed. The system was constructed with the counter-flow type air-water heat exchanger using a thin polyethylene film as a medium of heat exchange parts. Experiments were carried out to investigate the heat exchange rate, optimum water flow rate, overall heat transfer coefficient, and the effectiveness of the counter-flow type air-water heat exchanger with polyethylene film bags. Mathematical model to predict air temperature leaving heat exchanger was developed. The results obtained in the present study are summarized as follows. 1. Heat exchange rate in the counter-flow type air-water heat exchanger with polyethylene film bags was compared to that of polyethylene film. Heat exchange rate was almost identical at air velocity of 0.5m/s on polyethylene film surface. But, heat exchange rate of heat exchanger with polyethylene film bag was $32{\sim}55KJ/m^2$ hr higher than that of polyethylene film at air velocity of 1.0m/s. 2. Considering the formation of uniform water film and the sufficient heat exchange rate of polyethylene film bags, optimum water flow rate in polyethylene film bags was $3.0{\sim}6.0{\ell}/m^2$ min. 3. The overall heat transfer coefficient of polyethylene film bags was found to be $35.0{\sim}130.0KJ/m^2\;hr\;^{\circ}C$ corresponding to the air velocity ranging 0.5 to 4.0 m/s on polyethylene film surface. And the overall heat transfer coefficient showed almost linearly increasing tendency to the variation of air velocity. 4. Mathematical model to predict air temperature leaving the heat exchanger was developed, resulting in a good agreement between the experimental and predicted values. But, the experimental results were a little lower than predicted. 5. Effectiveness of heat exchanger for the experiment was found to be 0.40~0.81 corresponding to the number of transfer units due to the variation of air velocity ranging 0.6 to 1.7 m/s.

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A collapse Stress Analysis of a Heat Exchanger Subjected to External Pressure in a Nuclear Power Plant

  • Kwon, Jae-Do;Lee, Choon-Yeol;Woo, Seung-Wan
    • Journal of Mechanical Science and Technology
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    • v.14 no.11
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    • pp.1216-1224
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    • 2000
  • The collapse pressure of tubes is determined experimentally by Tschoepe and Maison for various materials with different geometries. The results are compared with those obtained by ASME Codes UG-31 and UG-28. A collage pressure is the pressure required for the incipient yielding stress of the tubes with and without ovality. This collapse pressure is compared with the experimental results by Tschoepe and Maison. The present investigation is towards finding the collapse pressure required to bring the entire wall of tubes into a state of plastic flow for the pipes, with ovality and without ovality. This collapse pressure is compared with the collapse pressure obtained through experiments in the present investigation. The experimental results are compared with the pressure obtained by FEM(finite element methods). The FEM results are then compared with results obtained through an approximate plastic analysis of the strain hardening material, SA312-TP304 stainless steel. The structural integrity evaluation is performed for the heat exchanger used in an actual nuclear power plant by using various methods described in this paper. The results obtained by the various analyses and the FEM are discussed. consequently, the paper is oriented towards an actual design purpose of d heat exchanger in an industrial environment, rather than for the purpose of an academic research project investigation.

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The Elasto-Plastic Stress Analysis of Tube Expansion for Marine TEMA(Tubular Exchanger Manufactures Associations) Heat Exchangers (선박용 TEMA 열교환기의 전열관 확관시 탄소성 응력 해석)

  • Kim, Ok-Sam;Park, Jong-Dai
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.17 no.2
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    • pp.173-178
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    • 2011
  • Marine TEMA heat exchanger is the equipment to transfer the heat energy through both fluids that are enclosed separately by applying conduction and convection phenomena for a large vessels, Especially for heat exchanger working under the high temperature and high pressure, the expansion ratio should be taken into account other than under the low temperature and low pressure. This study was tried to find out the ideal expansion ratio through analyzing the elasto-plastic stress behavior of deformation while tubes are expanded with the finite element methods.

A Numerical Study on the Design of Exchanger for Desiccant Dehumidifier (데시칸트 제습기용 열교환기 설계에 관한 수치해석적 연구)

  • Kim, Chi-Wan;Ahn, Young-Chull;Kim, Gil-Tae
    • Journal of Power System Engineering
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    • v.17 no.6
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    • pp.54-62
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    • 2013
  • A numerical analysis is performed to evaluate mass flow balance in the heat exchanger for the dehumidifier. To improve the mass flow balance for maximum heat transfer performance, inlet, outlet and baffle are changed. Mass flow balance is evaluated by non-uniformity of flow which is the same concept with the standard deviation. Usually, there will occur many paths between the inlet and the outlet, however, it will follow shortest and low resistance ways. The uniform distribution of flow is numerically analyzed for several types of heat exchangers. Making the shortest way between the inlet and the outlet is most important factor. Two types of heat exchangers are installed in the dehumidifier and 4 cases of Type A heat exchangers and 3 cases of Type B heat exchangers are evaluated and optimized. The result of this research is applied to design heat exchanger for commercial dehumidifiers.

Application of the Leak Before Break(LBB) Concept to a Heat Exchanger in a Nuclear Power Plant

  • Kwon, Jae-Do;Lee, Choon-Yeol;Lee, Yong-Son;Sul, Il-Chan
    • Journal of Mechanical Science and Technology
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    • v.15 no.1
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    • pp.10-20
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    • 2001
  • The leak before break(LBB) concept is difficult to apply to a structure with a thin tube that is immersed in a water environment. A heat exchanger in a nuclear power plant is such a structure. The present paper addresses an application of the LBB concept to a heat exchanger in a nuclear power plant. The minimum leaked coolant amount(approximately 37.9 liters) containing the radioactive material which can activate the radiation detector device installed in near the heat exchanger is assumed. A postulated initial flaw size that can not grow to a critical flaw size within the time period to activate the radiation detector is justified. In this case, the radiation detector can activate the warning signal caused by coolant leakage from initially postulated flaws of the heat exchanger. The nuclear plant can safely shutdown when this occurs. Since the postulated initial flaw size can not grow to the critical flaw size, the structural integrity of the heat exchanger is not impeded. Particularly the informational scenario presented in this paper discusses an actual nuclear plant.

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A Study on the Vortex Generators of Plastic Plate Heat Exchangers (플라스틱 판형 열교환기의 와류발생기에 관한 연구)

  • Oh Yunyoung;Yoo Seongyeon;Ko Sungho
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.107-110
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    • 2002
  • The present study deals with CFD analysis of 'The vortex generators on plastic plate heat exchanger'. When a vortex generator is placed on the heat transfer surface, the flow gets more complex because it entails complicated three-dimensional flows such as separation, reattachment, and recirculation. CFX-5.4, a commercial code utilizing unstructured mesh, has been used as a computational method for solving RANS(Reynolds-Averaged Wavier-Stokes) equations, and the applied turbulence model is $k-{\varepsilon}$ model. In addition, those computational analyses were implemented under various conditions , with or without the vortex generator between two plates, the number, form and the size of vortex generator, and different attack of angle. From the calculated temperature, velocity and pressure distribution, vorticity, wall heat flux and so on under those conditions, this study shows the effect of vortex on heat transfer.

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Failure Analysis of Condenser Fin Tubes of Package Type Air Conditioner for Navy Vessel (함정용 패키지 에어콘 응축기 핀튜브(Cu-Ni 70/30) 누설파괴 원인 분석)

  • Park, Hyoung Hun;Hwang, Yang Jin;Lee, Kyu Hwan
    • Journal of the Korean institute of surface engineering
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    • v.49 no.5
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    • pp.439-446
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    • 2016
  • In 2015, a fin tube (Cu-Ni 70/30 alloy) of package type heat exchanger for navy vessel was perforated through the wall which led to refrigerant leakage. This failure occurred after only one year since its installation. In this study, cause of the failure was determined based on available documents, metallographic studies and computational fluid dynamics simulation conducted on this fin tube. The results showed that dimensional gap between inserted plastic tube and inside wall of fin tube is the cause of the swirling turbulent stream of sea water. As a result of combination of swirling turbulence and continuing collision of hard solid particles in sea water, erosion corrosion has begun at the end of inserted plastic tube area. Crevice corrosion followed later in the crevice between the outer wall of plastic tube and inner wall of fin tube. It was found that other remaining tubes also showed the same corrosion phenomena. Thorough inspection and prompt replacement will have to be accomplished for the fin tubes of the same model heat exchanger.

EXHAUST GAS HEAT RECOVERY SYSTEM FOR PLANT BED HEATING IN GREENHOUSE PRODUCTION

  • Kim, Y.J.;Ryou, Y.S.;Rhee, K.J.;Kang, G.C.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11c
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    • pp.639-646
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    • 2000
  • Hot air heater with light oil combustion is the most common heater for greenhouse heating in the winter season in Korea. However, since the heat efficiency of the heater is about 80%, considerable unused heat in the form of exhaust gas heat discharges to atmosphere. In order to capture this exhaust gas heat a heat recovery system for plant bed heating in the greenhouse was built and tested in the hot air heating system of greenhouse. The system consists of a heat exchanger made of copper pipes, ${\phi}\;12.7{\times}0.7t$ located inside the rectangular column of $330{\times}330{\times}900mm$, a water circulation pump, circulation plastic pipe and a water tame The total heat exchanger area is $1.5m^2$, calculated considering the heat exchange amount between flue gas and water circulated in the copper pipes. The system was attached to the exhaust gas path. The heat recovery system was designed as to even recapture the latent heat of flue gas when exposing to low temperature water in the heat exchanger. According to performance test it can recover 45,200 to 51,000kJ/hr depending on the water circulation rates of 330 to $690{\ell}$/hr from the waste heat discharged. The exhaust gas temperature left from the heat exchanger dropped to $100^{circ}C$ from $270^{circ}C$ by the heat exchange between the water and the flue gas, while water gained the difference and temperature increased to $38^{circ}C$ from $21^{circ}C$ at the water flow rate of $690{\ell}$/hr. And, the condensed water amount varies from 16 to $43m{\ell}$ at the same water circulation rates. This condensing heat recovery system can reduce boiler fuel consumption amount in a day by 34% according to the feasibility study of the actual mimitomato greenhouse. No combustion load was observed in the hot air heater.

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Finite element analysis of flow and heat transfer in solid particle moving beds of heat exchanger (고체입자를 이용한 열교환기에서의 유동 및 열전달의 유한요소해석)

  • Lee, Wan-Sul;Youn, sung-kie;Park, Sang-Il
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.4
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    • pp.743-752
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    • 1998
  • Numerical analysis for the flow and heat transfer in solid particle moving beds of heat exchangers is presented. The solid particle flow through the bundle of heat source tubes by the gravitational force. The heat energy is transferred through the direct contact of particles with the heat source tubes. The viscous-plastic fluid model and the convective heat transfer model are employed in the analysis. The flow field dominantly influences the total heat transfer in a heat exchanger. As the velocities of solid particles around the heat source tubes increase, the amount of heat transfer from the tubes increases. Some examples are presented to show the performance of the numerical model. The flow effect on the heat transfer is also studied through the examples.

Deformation analysis of copper pipe for hair pin under the bending forming using the Mandrel (맨드릴을 사용한 굽힘 성형시 헤어핀용 동관의 변형 해석)

  • 김광영;윤두표
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1630-1633
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    • 2003
  • Hair pin bending machine is pipe forming machine consisting of heat exchanger product system. Hair pin produced by these machine is pathway of refrigerant and play a important role improving the performance and productivity of heat exchanger. The core technology of hair pin bending machine is forming the straight pipe into U-type without any defaults. Therefore, this paper study the relation between the pipe bending forming and the shape and position of mandrel using the elastic-plastic finite element analysis and provide a foundation technology for which developing the hair pin bending machine. The results are followed 1. Mandrel located in front of rotating center of bending die minimized the circular shape variation of copper pipe. 2. Diameter change of mandrel hardly effect the pipe shape.

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