• Title/Summary/Keyword: Plastic cylinder

검색결과 123건 처리시간 0.026초

터보 디젤 엔진용 배기매니폴드의 열변형 해석 (Thermal Deformation Analysis of Exhaust Manifold for Turbo Diesel Engine in Consideration of Flange Design)

  • 김범근;이은현;최복록
    • 대한기계학회논문집A
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    • 제31권3호
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    • pp.338-343
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    • 2007
  • Thermal deformation of cast iron exhaust manifold for turbo diesel engine is investigated by finite element analysis (FEA). The FE model included the temperature dependent material properties as well as the interactions between exhaust manifold, cylinder head and fasteners. It also considers the sliding behavior of the flanges of exhaust manifold on cylinder head when either expansion or contraction of the exhaust manifold exceeds the fastener pretension. The result of analysis revealed that remarkable thermal deformation along the longitudinal direction. Compressive plastic deformation at high temperature remained tensile stress in manifold and resulted in longitudinal contraction at ambient temperature. The amount of contraction at each fastener position was predicted and compared with experimental results. Analysis results revealed that the model predicted deformation qualitatively, but more elaborated cyclic hardening behavior would be necessary to predict the deformation quantitatively.

Evaluation of limit load analysis for pressure vessels - Part I: Linear and nonlinear methods

  • Chen, Xiaohui;Gao, Bingjun;Wang, Xingang
    • Steel and Composite Structures
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    • 제22권6호
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    • pp.1391-1415
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    • 2016
  • Limit load of pressure bearing structures was reviewed in this article. By means of the finite element analysis, limit load of pressurized cylinder with nozzle was taken as an example. Stress classification method and Elastic-plastic finite element analysis combining with limit load determination methods were used to determine limit load of cylinder with nozzle. Comparison of limit load determined by different methods, the results indicated that limit load determined by linearization method was the smallest. Limit load determined by twice elastic slope criterion was the nearest than experimental results. Elastic-plastic finite element analysis had comparably computational precision, but required time consuming. And then the requirements of computer processing and storage capacity by power system became higher and higher. Most of criteria for limit load estimation included any human factors based on a certain substantive characteristics of experimental results. The reasonable criterion should be objective and operational.

고로슬래그 및 플라이 애시 분말을 혼합한 시멘트 페이스트의 유동특성 (Rheological Properties of Cement Paste Blended Blast Furnace Slag or Fly Ash Powder)

  • 송종택;박효상;변승호;유동우
    • 한국세라믹학회지
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    • 제45권6호
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    • pp.336-344
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    • 2008
  • Rheological properties of cement pastes containing blast furnace slag (BFS: 3,900, $7,910\;cm^2/g$) or fly ash powder (FA: 4,120, $8,100\;cm^2/g$) according to the ratio of water/binder (W/B) and the dosage of polycarboxylate type superplasticizer (PC) were investigated by a mini slump and a coaxial cylinder viscometer. In this experiment, the ratio of replacing OPC with BFS or FA was 30 wt%, the W/B was from 30 to 70 wt%. As a result, the fluidity of cement paste containing BFS or FA was improved with increasing W/B and the dosage of PC. BFS or FA replaced cement paste with W/B 70% and PC 0.3% showed the highest fluidity. The segregation range of cement paste was occurred below $10\;d/cm^2$ of the yield stress and below 50 cPs of the plastic viscosity by the coaxial cylinder viscometer. And also it was formed that the plastic viscosity and the yield stress of FA replaced cement paste were higher than them of BFS replaced cement paste.

Partially confined circular members subjected to axial compression: Analysis of concrete confined by steel ties

  • Eid, R.;Dancygier, A.N.
    • Structural Engineering and Mechanics
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    • 제21권6호
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    • pp.737-765
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    • 2005
  • This paper presents a theoretical model for the behavior of partially confined axi-symmetric reinforced concrete members subjected to axial load. The analysis uses the theories of elasticity and plasticity to cover the full range of the concrete behavior. Analysis of the elastic range of the problem involves boundary conditions that are defined along a relatively simple geometry. However, extending the analysis into the plastic range involves difficulties that arise from the irregular geometry of the boundary between the plastic zone and the elastic zone, a boundary which is also changing as the axial load increases. The solution is derived by replacing the discrete steel ties with an equivalent tube of thickness $t_{eq}$ and by analyzing the concrete cylinder, which is uniformly confined by the equivalent tube. The equivalency criterion initiates from a theoretical analysis of the problem in its elastic range where further finite element analysis shows that this criterion is valid also for the plastic range of the cylinder material. According to the proposed model, the efficiency of the lateral reinforcement can be evaluated by the equivalent thickness $t_{eq}$. Comparison with published test results of confined reinforced concrete stress-strain curves shows good agreement between the test and the analytical results.

원기둥 압축 공정에서 접촉 경계면의 변형 특성 (Deformation characteristics at the contact boundary in cylinder compression process)

  • 민경호;고병두;이하성
    • Design & Manufacturing
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    • 제8권2호
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    • pp.30-36
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    • 2014
  • In this study, surface deformation patterns have been investigated by the rigid-plastic finite element method for friction factor test in solid cylinder compression process. AA1100 and AA6063 aluminum alloys, which show different work hardening characteristics respectively, have been adopted as model materials used for analysis. The main objective of this study is to provide the deformation mechanics in detail in solid cylinder compression process, especially at the die/workpiece interface that is closely related with the frictional conditions. For this reason, solid cylinder compression process has been numerically analyzed. The surface flow patterns at the contact boundary have been analyzed in terms of surface expansion, surface expansion velocity, pressure distributions exerted on the die surface along the die surface. By defining bulge factor, barreling phenomenon also have been examined with calibration curves to verify their effects on the surface flow pattern that is important for evaluating the frictional condition at the interface.

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AE 기법을 이용한 외부수압을 받는 복합재 원통의 균열 검출 (Crack Detection of Composite Cylinders under external pressure using the Acoustic Emission)

  • 박진하;최진호;권진회
    • Composites Research
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    • 제24권3호
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    • pp.25-30
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    • 2011
  • 복합재료의 비파괴 검사 방법에 관한 연구는 복합재료의 신뢰성 및 안전성을 개선시키는데 매우 중요하다. AE기법은 소성변형, 섬유파손, 모재균열 또는 박리에 의해 생성되는 탄성파에서 감지되는 변형 에너지를 감지하여 결함을 평가하는 기법이다. 본 논문에서는 외부 수압을 받는 필라멘트 와인딩 복합재 원통과 샌드위치 원통의 수압시험이 수행되었고, PVDF센서로부터 측정된 AE 신호특성을 분석하였다. 또한, L-C 동조회로와 Band-pass filter 회로를 가진 AE 신호분석기를 설계, 제작 하였으며, 필라멘트 와인딩 원통과 샌드위치 원통에 대한 수압실험에서 제작된 AE 신호분석기의 균열 검출 능력을 평가하였다.

단일 및 복합실린더에서 자긴가공 해석에 관한 연구 (A Study on the Autofrettage Analysis in Single and Compound Cylinders)

  • 심우성;김재훈;이영신;차기업;홍석균
    • 한국추진공학회지
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    • 제12권4호
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    • pp.7-15
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    • 2008
  • 항공기 제작 시 중요한 요소는 항공기 구조의 안전성과 경량화라 할 수 있다. 자긴가공 공정을 통하여 고압의 항공기 부품을 신뢰성 증대와 함께 재료의 경량화도 같이 얻을 수 있다. 이 방법은 주로 단일 실린더에 적용되었다. 그러나 바우싱거 효과에 의하여 자긴가공의 유용함이 줄어든다. 바우싱거 효과를 줄이기 위한 억지 끼워맞춤과 자긴가공을 이용한 복합실린더에 대한 관심이 증대하고 있다. 본 연구에서 동일한 치수를 가진 단일 및 복합실린더를 고려하였다. 복합실린더에서 억지 끼워맞춤에 의하여 경계면에서 낮은 압축 잔류응력이 유도되며, 내경에서 보다 낮은 소성 변형률이 유도된다. 이는 바우싱거 효과를 줄여, 내경에서 더욱 유용한 잔류응력을 얻을 수 있음을 의미한다.

플라스틱 비구면 픽업 렌즈의 사출조건에 대한 수차변화 연구 (A Study of the Effects of Injection Conditions on Aberration Change of Aspherical Plastic Pick-up Lens)

  • 현동훈;이승준;이승수
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 춘계학술대회 논문집
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    • pp.70-75
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    • 2004
  • In this study, the pattern of lens aberration was studied at different injection molding conditions such as injection speed, holding pressure, holding pressure time, mold temperature and cylinder temperature and, then, the results were analyzed with a laser interferometer. It was demonstrated that optimal condition of lens aberration could be achieved by adjustment of injection molding conditions.

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엔진 배기매니폴드의 배기가스 누설 해석 (Leakage Analysis of the Exhaust Gas for the Engine Exhaust Manifold)

  • 최복록
    • 한국자동차공학회논문집
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    • 제15권3호
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    • pp.160-165
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    • 2007
  • Exhaust manifold is generally subjected to thermal cycle loadings ; at hot condition, large compressive plastic deformations are generated, and at cold condition, tensile stresses are remained in highly deformed critical zones. These phenomena originate from that thermal expansions of the runners are restricted by inlet flange connected to the cylinder head, because the former is less stiff than the latter and, the temperature of the inlet flange is lower than that of the runners. Therefore, due to the repetitions of thermal deformation, leakage problems could be occur between inlet flange and cylinder head. In this study, we obtained pressure distributions along gasket bead lines from the finite element analysis and compared to the test results. It shows a good agreement between numerical and experimental results.

강소성 유한요소법에서 비압축성조건의 비교 연구 (A Comparative Study of the Incompressibility Constraint on the Rigid Plastic Finite Element Method)

  • 이상재;조종래;배원병
    • 소성∙가공
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    • 제8권1호
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    • pp.47-56
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    • 1999
  • The governing functional in plastic deformation has to satisfy the incompressibility constraint. This incompressibility constraint imposed on velocity fields can be removed by introducing either Lagrange multiplier or the penalty constant into the functional. In this study, two-dimensional rigid plastic FEM programs using these schemes were developed. These two programs and DEFORM were applied in a cylinder upsetting and a closed die forging to compare the values of load, local mean stress and volume loss. As the results, the program using Lagrange multiplier obtained a more exact and stable solution, but it took more computational time than the program using the penalty constant. Therefore, according to user's need, one of these two programs can be chosen to simulate a metal forming processes.

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