• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2000.10a
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• pp.42-48
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• 2000

This paper is concerned with a simulation-based process design for the tension levelling of metallic strips based on the elasto-plastic finite element analysis with reduced integration and hourglass control. The tension levelling process is performed to elongate the strip plastically in combination of tensile and bending strain by a controlled manner so that all longitudinal fibers in the strip have an approximately equal amount of length and undesirable strip shapes are corrected to the flat shape. The analysis deals with a method for calculating the quantitative level of the curl to investigate the roll arrangements and intermesh suitable to elimination of the curl. The analysis provides the information about the intermesh effect on the amount, the tension effect and distribution of the strain as well as the stress in order to determine the amount of elongation for correction of the irregular shape. The desired elongation is referred to determine the number of work rolls and the value of tension. Especially, the analysis investigates tile effect of the mesh size in the non-steady state finite element analysis on the amount and distribution of the strain.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.11a
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• pp.767-770
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• 2000

In order to reduce lean-time and cost, recently the technology of Rapid Prototyping and Manufacturing(PR/M) has been used widely. So various RP/M methods have been developed and these systems commercialized several years ago. The machining process is one of these methods. It also offers advantages such as precision and versatility. But there are some considerations during machining. The most important problem among them is the fixturing. So we have to overcome the limitation because the fixturing time is depend on the complexity of geometry to be machined. In this paper, we have developed the fixturing technique using filling process that can be widely useful for rapid products within a short time. So we have carried out some kinds of rapid products such as plastic knob and metal fan using our fixturing process. In fixturing step, the filling material might chosen a resin or a alloy according to wether the work material is plastic or metal respectively. Also we developed the set-up equipment attachable on the table of the milling machine that provided practicable quality during a series of machining operations, named by two step milling process.

• Nuclear Engineering and Technology
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• v.52 no.6
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• pp.1213-1221
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• 2020

Chromium-nickel alloy 42XNM (XHM-1, Bochvalloy) is considered as a promising material for future generations of nuclear reactors, primarily as a material for the fuel elements shells in the development of accident tolerant fuel. However, as with most nickel-based alloys, 42ХNМ is characterized by a sharp decrease in plastic properties in the temperature range of (500-900)℃. This effect is enhanced by neutron irradiation. Preliminary tests of ring samples of 42XNM alloy (after irradiation as a part of the VVER-1000 control system) in the temperature range of ductility failure showed that the standard technique for processing tensile diagrams does not allow to evaluate the plastic properties correctly at low strains. Therefore, in this work, the alternative method for testing ring samples from materials with low plastic characteristics was developed. It was shown that the minimum value of the permanent strain of the irradiated 42XNM alloy in the temperature range of (500-1100)℃, determined by the alternative method, was ~1.6% at 750 ℃.

• Journal of Sensor Science and Technology
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• v.25 no.3
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• pp.208-212
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• 2016

In this work, a loop sensor for Arc-Flash detections has been developed in order to trip a circuit breaker within 2.5 ms after an Arc-Flash event. For an efficient capturing of the flash light, plastic optical fibers, where light attenuations are larger than those in silica-based ones, with different diameters and surface conditions were utilized. The performance was comparatively analyzed with those of a point sensor and a commercialized product. The point sensor module was designed for hemisphere-like capturings of Arc-Flashes larger than 3 kA at 2 meters from the sensor. On the other hand, the loop sensor allowed 360-degree-detections around the fiber axis and the measurement range was dependent on the length of the fiber connected to the sensor module. The trip-level-dependent brightness measurement results showed that the fabricated point sensor and loop sensor satisfied a brightness condition, 10~40 klux, and the responses of the system to Arc-Flashes were completed within 2.5 ms.

• Journal of Ocean Engineering and Technology
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• v.24 no.2
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• pp.62-66
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• 2010

The goal of this work is to establish the reliability of FCA welded joints for high strength EH36-TMCP ultra thick plate. For this, heat conduction and thermo elasto-plastic analyses have been conducted on a multi-pass, X-groove, butt-joint model to clarify the thermal and mechanical behavior (residual stresses, magnitude of the stresses, and their production and distribution mechanisms) of the weld joint. In addition, the results of the welding residual stress obtained from thermo elasto-plastic analysis was verified and compared with results obtained by XRD analysis.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.27 no.4
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• pp.507-514
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• 2003

Most of CAE analyses for injection molding have been based on the Mele Shaw's approximation: two-dimensional flow analysis. in some cases, that approximation causes significant errors due to loss of the geometrical information as well as simplification of the flow characteristics in the thickness direction. Although injection molding analysis software using three-dimensional solid elements has been developed recently, such as Moldflow Flow3D, it does not contain a deformation analysis function yet. The present work covers three-dimensional deformation analysis or injection molded plastic parts using solid elements. A numerical scheme for deformation analysis has bun proposed from the results of injection molding analysis using Moldflow Flow3D. The accuracy of the proposed approach has been verified through a numerical analysis of rectangular plates with various thicknesses in comparison with the classical shell-based approach. In addition, the reliability of the approach has also been proved through an industrial example. an optical plastic lens, in comparison of real experiments.

• Archives of Plastic Surgery
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• v.39 no.4
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• pp.284-290
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• 2012

Open reduction and anatomic reduction can create better function for the temporomandibular joint, compared with closed treatment in mandible fracture surgery. Therefore, the double miniplate fixation technique via mini-retromandibular incision was used in order to make the most stable fixation when performing subcondylar fracture surgery. Those approaches provide good visualization of the subcondyle from the posterior edge of the ramus, allow the surgeon to work perpendicularly to the fracture, and enable direct fracture management. Understanding the biomechanical load in the fixation of subcondylar fractures is also necessary in order to optimize fixation methods. Therefore, we measured the biomechanical loads of four different plate fixation techniques in the experimental model regarding mandibular subcondylar fractures. It was found that the loads measured in the two-plate fixation group with one dynamic compression plate (DCP) and one adaption plate showed the highest deformation and failure loads among the four fixation groups. The loads measured in the one DCP plate fixation group showed higher deformation and failure loads than the loads measured in the two adaption plate fixation group. Therefore, we conclude that the selection of the high profile plate (DCP) is also important in order to create a stable load in the subcondylar fracture.

• Journal of the Korean Society for Precision Engineering
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• v.26 no.10
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• pp.89-96
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• 2009

In recent years, there has been a considerable interest in the application of super plastic forming in the aircraft and automotive industries. This requires a detailed design of the technological process in order to exploit its peculiar potentialities better. Nowadays, the finite element method is used to plan the sheet metal forming processes whose simulation requires determination of material constants for super plastic materials. The present work is aimed to show a simple method to characterize super plastic materials duplex stainless steel which was formed by a constant gaspressure to hemispheres with and without back pressure. The forming operation was performed using an in-house designed and built biaxial forming apparatus. The temporal change of dome heights of hemispheres were measured for applying the pressures. The flow stresses and strain rates developed at the top of the dome during the forming step were shown to follow closely the flow stress - strain rate relationship obtained from the strain rate change tests performed at the same temperature.

• Computational Structural Engineering
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• v.4 no.1
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• pp.83-94
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• 1991

This paper presents an efficient and accurate method for nonlinear analysis of frame structures by idealized structural unit method. The main idea behind the present method is to minimize the computational effort by reducing the number of unknowns. An explicit form of the tangential elastic stiffness matrix of the element is derived by the principle of virtual work. The ultimate limit state of the element is judged on the basis of the formation of a plastic hinge mechanism. The elasto-plasto-plastic stiffness matrix of the element is derived by plastic node method and the post-ultimate stiffness equation is formulated under a simple analytic consideration. A comparison between the present solution and the existing experimental and other numerical result for unit column member and simple frame structure is made. If is clear from the result of this study that the present method is very useful because the computing time required is very small while giving the accurate solution.

• Journal of the Korean Society of Industry Convergence
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• v.9 no.2
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• pp.117-122
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• 2006

This paper is to provide some of the analysis procedures of the FAD(Failure Assessment Diagram), which is applied th the safety test of the atomic pressure vessels and other structures. Harrison proposed R-6 Diagram, and Bloom developed the method of DPFAD(Deformation Plasticty Failure Assessment Diagram). Analysis of J-integration of the plastic materials give the failure test curve for the materials with serious work hardening effect. J value was obtained form both FEM(Finite Element Mothod) and the experiment using compact type specimen for J=JIC, and the results were compared. In this study, the results of analysis using DPFAD and the factors affecting DPFAD in Static fatigue and fracture were reviewed. It was shown that the concept of DPFAD can be applied to test the safety of the structures.