• Title/Summary/Keyword: Plastic Packing Factor

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Effects of Packing Parameter on Plastic Article Dimensions in the Plastic Injection Molding (사출성형 시 성형제품치수에 미치는 패킹변수의 영향)

  • Kim, Bum Joon;Shin, Ju Kyung;Lee, Jeong Goo;Sohn, Il Seon
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.1
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    • pp.9-13
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    • 2014
  • The molding process can be divided into five separate steps: plastification, injection, holding, cooling, and finally ejection. In the plastic injection molding, the effect factor such as mold temperature, injection speed, packing pressure and inhomogeneous cooling under packing process affects both the article dimension and physical characteristics. Especially, the packing pressure is the most critical factor to affect molded articles quality among the packing parameters. In this paper, the CAE simulation considering the molding condition is performed to predict the faulty cause which appears in the packing process between cavities of injection molding machine. From the results of CAE simulation, the packing phenomena according to the product form and the gate position was investigated to improve the article quality and minimize the various molding defects. The effect of packing pressure and gate number on the injection molding was discussed.

Heat Transfer Characteristics of Plastic Particle Slurry in a Circular tube Flow (관내 유동 플라스틱 슬러리의 열전달 특성)

  • 김명환;김명준
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.3
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    • pp.451-456
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    • 2004
  • This present experimental study has dealt with the heat transfer characteristics of plastic particle slurry which flows in a circular tube. This type of slurry is suggested for heat transfer enhancement effect cause by random and vortex effect of plastic particle dispersed in water. As a result, the thermal boundary layer becomes thin so the heat transfer coefficient on the tube wall more increase compare to pure water flow. This experimental test section was composed with stainless pipe which has the length of 2000mm, inner pipe diameter of 14mm and outer pipe diameter of 60mm. The most effective and important parameter of this experiment is plastic packing factor(PPF). The focuses of these results are pressure drop and heat transfer coefficient. As results, the friction factor of plastic particle slurry becomes higher at laminar flow region than pure water because of buoyancy effect of plastic particle but the local heat transfer coefficient becomes higher.

A Study on the Mathematical Interpretation o Hydraulic Behaviour in Packing Tower (충전탑에서 수력학적 거동의 수학적 해석 연구)

  • 김석택
    • Journal of Korean Society for Atmospheric Environment
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    • v.17 no.1
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    • pp.51-56
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    • 2001
  • This study was carried out to interpret mathematically hydraulic behaviour in packing tower which packed 50 mm plastic Hiflow-ring with a dimension of 300 mm wide and 1,400 mm high. In view of energy saving, the recent packing. 50 mm plastic Higlow-ring was superior to conventional packings because of low pressure drop in high loads. As relative error between numerically predicted and experimentally obtained values was less then 6% in the loading and flooding point, it found that therir results appeared to be adequate. Comparison of hose two values in both dry and wet packing conditions. relative errors amount to 3.96 and 5.6%, respectively. In order to evaluate the operating characteristics of packing, the type, size, and material for packings must be estimated in various system and loads. This study is able to calculated pressure drop, hold-up, gas and liquid loads using mathematical interpretation. For these calculation, the specific constants of each packings must be calculated first all. The method of mathematical interpretation in this study turned out to be superior to the existing methods because of reduced errors at loading and flooding point.

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A Study on Plastic Injection Molding for Warpage Characteristics Evaluation of Mobile Phone Cover (모바일폰 커버의 휨특성 평가를 위한 사출 성형에 관한 연구)

  • Kim O. R.;Kim M. Y.;Lee S. H.;Kwon C. O.
    • Transactions of Materials Processing
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    • v.15 no.1 s.82
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    • pp.76-81
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    • 2006
  • In this study, warpage characteristics of mobile phone cover through injection molding process were investigated using design of experiments in injection molding process. Warpage in plastic injection molding has a significant effect on quality of product. Effects of injection time, packing pressure, packing time, mold temperature and melt temperature on the warpage of mobile phone cover were considered by numerical analysis and experiment with Taguchi method. The degree of warpage for the injection molded part was measured by using three dimensional coordinate measurement machine. It was shown that temperature control factor has more significant effect on the warpage of mobile phone cover than pressure control factor.

A Study on Hydraulic Behavior and Desorption of $CO_2$ Gas in the Counter-current Packing Tower (역류식 충전탑에서 이산화탄소 탈착과 수력학절 거동에 관한 연구)

  • 김석택
    • Journal of environmental and Sanitary engineering
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    • v.15 no.3
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    • pp.94-100
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    • 2000
  • This study was carried out to interpret hydraulic behavior and CO2 gas desorption in counter-current packing tower which packed 50mm plastic Hiflow-ring. The results are as follow : To compare with conventional packing, 50mm Hiflow-ring could save energy because of low pressure drop under high load. As relative error between calculated value and investigated value was less than 6% in the loading point and flooding point we found that we are predict results mathematically which occur in packing tower. The unique magnitude of packing which was used are as follows. $C_L=2.1{\times}10^{-4}$, n=0.787 so we can predict efficiency which occur

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A Study on Injection Condition Optimization and Deformation Improvement using Taguchi Design of Experiments (다구찌 실험계획법을 이용한 사출 조건 최적화와 변형 개선에 대한 연구)

  • Young-Tae Yu;Sung-Min Mun;Sung-Young Jun;Kyoung-A Kim
    • Design & Manufacturing
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    • v.17 no.2
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    • pp.62-69
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    • 2023
  • In this study, we conducted a study on the optimization of injection molding conditions to minimize deformation of plastic product. The charging management system housing of the vehicle was selected as the research subject. Melting temperature, cooling temperature, packing time, and packing pressure were selected as the main factors expected to affect the deformation of molded products. Each main factor was divided into 5 levels. Optimization of injection molding conditions to minimize deformation was performed using the Taguchi Method. We performed an analysis of variance (ANOVA) to identify significant factors affecting the deformation of plastic product. In order to select injection molding conditions that minimize deformation of plastic products, injection molding analysis was additionally performed for insignificant factors. We then compared the deformation of the molded part before and after optimization. As a result of comparing the injection analysis results of the basic conditions and the injection analysis results of the optimal conditions, it was confirmed that the amount of deformation after optimization was improved by about 10.9%.