• 제목/요약/키워드: Plastic Joining

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Temperature and stress analysis during Magnesium plate welding (마그네슘 판재 용접시 온도분포 및 응력해석)

  • Choi, Kwang
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.55-55
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    • 2010
  • 마그네슘 판재는 경량화 소재로 주목받는 소재이다. 본 연구는 압연 마그네슘 판재의 용접시 발생하는 온도이력 및 응력에 대한 해석을 수행하였다. 해석은 2차원 해석을 수행하였으며 해석수행에 있어서 열물성값은 기존의 데이터를 이용하였으며 응력해석은 온도별 고온 인장시험을 수행한 결과를 이용하여 해석을 수행하였다. 본 연구에서 수행한 대상은 마그네슘 압연판재인 AZ31B 이며 두께 3.5 mm 판재를 GTAW용접을 수행한 경우에 대하여 검토하였으며, 해석결과 중 온도분포의 한 예를 그림 1에 나타낸다.

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Investigation on friction stir welding and friction stir processing for 5456-H116 (5456-H116 합금에 대한 마찰교반 용접과 마찰교반 프로세싱에 관한 연구)

  • Kim, Seong-Jong;Park, Jae-Cheol
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2009.05a
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    • pp.242-243
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    • 2009
  • Friction stir welding and friction stir processing is a new solid state processing technique for ioining and micro..structural modification in metallic materials. It has been applied not only joining for light metals but also modification of the microstructure to enhance mechanical properties. In thin study, we investigated the mechanical properties for applied friction stir welding and processing under various parameters such as probe diameter, probe type, traveling speed and rotating speed for 5456-H116 AI allov. As a result of experiments, optimum condition of friction stir welding is traveling speed of 15mm/min, rotating speed of 500RPM at 6mm diameter probe. Moreover, in the case of friction stir processing, the optimum condition is traveling speed of 15mm/min, rotating speed of 250RPM at full screw probe. As above mentioned, the mechanical characteristics enhanced with the decreasing of traveling speed and the increasing of friction areas because of plastic flow due to high friction heat. These result can be used as reference data for ship repairment.

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A Study on the Fatigue Fracture Behavior of Weld Toe Notch in Structure Steel (구조용강에서 용접 Toe Notch의 피로파괴거동에 관한 연구)

  • 차용훈;김하식;노승희
    • Proceedings of the KWS Conference
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    • 1996.05a
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    • pp.115-118
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    • 1996
  • 1. The crack is inifiated at a toe notch and reptured for the skip and continuous welding. 2. Fatigue life of continuous welding is greater than that of skip welding and fatigue life of 2pad continuous welding appears 1.7 times more than that of pad continuous welding. 3. For the skip and continuous welding, fatigue than that of welding materials appears shorter than that of welding materials because of the effect of plastic strain and compressive residual stresses at the crack tip, which are generated by the over loading. 4. Inter-relationship between da/dN-ΔK and delayed phenomenon increases linearly at the state growth area of heat effect section for the skip and continuous welding.

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Magnesium Plate application in Railway Equipment (마그네슘 판재를 이용한 철도부문 경량화 제품 개발)

  • Choi, Kwang
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.99-99
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    • 2009
  • 마그네슘은 지구상에서 존재하는 금속 중 가장 가벼운 실용화 금속이다. 따라서 최근 산업 전반적으로 대두되는 경량화에 대응하는 데 중요한 소재로 각광받고 있으며 그 활용이 활발하게 추진되고 있다. 본 연구에서는 이러한 동향에 대응하는 일환으로 POSCO에서 생산되고 있는 압연 마그네슘판재를 적용하였다. 적용 대상은 철도 분야의 경량화를 위한 전장품을 선정하고, 실물 크기로 제작하였다. 제작은 두께 3.5 mm 의 판재를 사용하였으며 용접은 Friction Stir Welding 및 GTAW 를 사용하였다. 그림1에 제작이 완료된 형상을 나타낸다. 그리고 제작중의 용접과정에 대하여 3차원 열탄소성 해석을 수행하여 변형 과정에 대한 검토를 수행하였다. 그림2에 해석과정의 한 예를 나타낸다.

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Study on Analysis Method for Welding Deformation of curved Block - Specimen test and Verification (곡 블록 용접변형 해석법에 관한 연구 - 시험편 테스트 및 검증)

  • Lee, Myeong-Su;Jang, Gyeong-Bok;Park, Jung-Gu;Yang, Jin-Hyeok;Gang, Seong-Su
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.17-19
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    • 2005
  • To achieve high productivity of assembly hull blocks, it is important to predict welding deformations accurately and to apply these data to the production planning. In the deformation analysis of hull block, simplified methods (elastic analysis) such as inherent method, equivalent loading method and local & global approach are usually used instead of thermal-elastic-plastic analysis because of calculating time and cost. To be much more practical, these simplified methods should consider gravity effect of plate and contact condition between the plate and the positioning jig. In this research, using finite element method, practical predicting method for the welding deformation of the curved hull blocks with considering welding sequence, gravity effect and contact condition is proposed.

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A Study on Cladding using the $CO_2$ Laser ($CO_2$레이저 클래딩)

  • 윤상원;강영주;김재도
    • Proceedings of the KWS Conference
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    • 1996.10a
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    • pp.186-190
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    • 1996
  • Laser cladding is a technique for modification on surface in materials. This study describes a laser cladding equipment design and the results of laser cladding nickel on rolled steel for general structure. The laser clsdding equipment designed to consider continuous supply, a fixed quantity. The material used MC plastic. Laser cladding condition is found out by processing parameters. The experiment advanced to suppy substrate with powder. The substrate is rolled steel for general structure(KS D 3503) and powder is using the nickel powder for the corrosion resitance, wear resistance and surface hardness of materials. When the substrate travel on X-Y table, laser beam irradiates to prevent from oxidize with shielding gas on it. The obtained specimens measure the victors hardness test. For the research laser cladding results make a comparative study the microstructure.

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Deformation by line heating for thin plate (박판 곡직을 위한 선 가열 시 변형 특성에 관한 연구)

  • Park, Jung-Gu;Jang, Gyeong-Bok;Jo, Si-Hun;Jang, Tae-Won
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.282-284
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    • 2005
  • The line heating methods is very widely employed to correct deformation of thin plate structures. In this study, evaluation was carried out on the temperature distribution of line heating methods using FEA and practical experiments. In FEA, heat input model was established using Tsuji's double Gaussian heat input mode. This model was verified by comparing with experimental data. Thermo elasto-plastic analysis was performed using commercial FE code, MSC/MARC. Transverse shrinkage and angular distortion were measured using 3D measuring apparatus. Based on these results, a simplified analysis method is applied by using equivalent loading method.

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Development of Retrofit Method for Beam Using Steel Plate Reinforced by Fiber Sheet (2) (무소음무진동 보보강공법 개발에 관한 연구(2))

  • Kim, Woo-Jae;Choi, Jong-Moon
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05a
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    • pp.503-506
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    • 2005
  • The purpose of this study was the Development of Retrofit Method for Beam Using Steel Plate Reinforced by Fiber Sheet.1. Additional reinforcements are not needed in the joining area of slab and beam web.2. Beam using carbon fiber reinforced plastic displays low effects in shearing effect.3. Beams reinforced steel plate by epoxy effect the capacities of strength. But the capacities of strength are rapidly reduced when adhesive surface be omitted. Thus details are needed in this case.4.Retrofit method for beam using steel plate reinforced by fiber sheet with epoxy rosin improves the capacities of strength and the initial stiffness, shows a large transformation since the maximum load likewise may be excellent to the shearing reinforcement.

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A Flip Chip Process Using an Interlocking-Joint Structure Locally Surrounded by Non-conductive Adhesive (비전도성 접착제로 국부적으로 둘러싸인 인터록킹 접속구조를 이용한 플립칩 공정)

  • Choi, Jung-Yeol;Oh, Tae-Sung
    • Korean Journal of Metals and Materials
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    • v.50 no.10
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    • pp.785-792
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    • 2012
  • A new flip chip structure consisting of interlocking joints locally surrounded by non-conductive adhesive was investigated in order to improve the contact resistance characteristics and prevent the parasitic capacitance increase. The average contact resistance of the interlocking joints was substantially reduced from $135m{\Omega}$ to $79m{\Omega}$ by increasing the flip chip bonding pressure from 85 MPa to 185 MPa. Improvement of the contact resistance characteristics at higher bonding pressure was attributed not only to the increased contact area between Cu chip bumps and Sn pads, but also to the severe plastic deformation of Sn pads caused during formation of the interlocking-joint structure. The parasitic capacitance increase due to the non-conductive adhesive locally surrounding the flip chip joints was estimated to be as small as 12.5%.

The Effects of Heat Input and Gas Flow Rate on Weld Integrity for Sleeve Repair Welding of In-Service Gas Pipelines

  • Kim, Y.P.;Kim, W.S.;Bang, I.W.;Oh, K.H.
    • International Journal of Korean Welding Society
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    • v.2 no.2
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    • pp.36-41
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    • 2002
  • The experimental and numerical study has been conducted on the sleeve repair welding of API 5L X65 pipeline. SMAW and GTAW were applied to weld the sleeve. The macrostructure and hardness of repair welds have been examined. The finite element analysis of the multi-pass sleeve-fillet welding has been conducted to validate the experiment and investigate the effects of in-service welding conditions. The effect of gas flow rate on the hydrogen cracking was investigated. The effect of internal pressure on residual stresses and plastic strain was investigated. The allowable heat input was predicted considering the maximum temperature of inner surface of pipe and cooling rate at CGHAZ.

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