• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.29 no.6
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• pp.279-288
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• 2017

Heat generation rate in a telecommunication cabinet increases due to the continued usage of mobile devices. Insufficient removal of heat intensifies the cabinet temperature, resulting in the malfunction of electronic devices. In this study, we assessed both aluminum and plastic heat exchangers used for cooling of the telecommunication cabinet, and compared the results against theoretical predictions. The aluminum heat exchanger was composed of counter flow parallel channels of 4.5 mm pitch, and the plastic heat exchangers were composed of cross flow triangular channels of 2.0 mm pitch. Samples were made by installing two plastic heat exchangers in both series and parallel. Results showed that the heat transfer rate was highest for the series cross flow heat exchanger, and was least for the aluminum heat exchanger. The temperature efficiency of the series cross flow heat exchanger was 59% greater than that of the aluminum heat exchanger, and was 4.3% greater than that of the parallel cross flow heat exchanger. In contrast, the pressure drop of the parallel cross flow heat exchanger was significantly lower than other samples. The heat exchange efficiency was also the largest for the parallel cross flow heat exchanger. The theoretical analysis predicted the temperature efficiency to be within 3.3%, and the pressure drop within 6.1%.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.17 no.2
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• pp.117-124
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• 2005

Aluminum plate heat exchanger, rotary wheel heat exchanger, and heat pipe heat exchanger have been used (or ventilation heat recovery in the air-conditioning system. The purpose of this research is to develop high efficiency plastic plate heat exchanger which can substitute aluminum plate heat exchanger. Because thermal conductivity of plastic is quite small compared to that of aluminum, various heat transfer enhancement techniques are applied in the design of plastic plates. Five types of heat exchanger model are designed and manufactured, which are plate type, plate-fin type, turbulent promoter type, corrugate type, and dimple type. Thermal performance and pressure loss of each heat exchangers are measured in various operating conditions, and compared each other. Test results show that heat transfer performance of corrugate type, turbulent promoter type, and dimple type are increases about $43\%$, $14\%$, and $33\%$ at the equivalent fan power compared to those of plate type, respectively. On the other hand, the heat transfer performance of plate-fin type decreases $9\%$ because fins can not play their own role.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.17 no.9
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• pp.839-848
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• 2005

Plastic plate heat exchangers have many advantages over the conventional heat exchangers such as aluminum plate heat exchangers, rotary wheel heat exchangers and heat pipe heat exchangers which have been used for ventilation heat recovery in the air-conditioning systems. In the present study, pressure drop and heat transfer characteristics of plastic plate heat exchangers are investigated for various design parameters and operating conditions which affect the performance of the plastic plate heat exchangers. In flat plate type heat exchanger, material thickness and channel height of heat exchanger are considered, and corrugate size and heat transfer area are considered in case of corrugate type heat exchanger. Pressure drop and effectiveness of the corrugate type heat exchanger increase as the corrugate size decreases.

• Proceedings of the SAREK Conference
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• 2008.06a
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• pp.328-333
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• 2008

In order to control indoor air quality and save energy, it is needed to install a suitable heat exchanger for heat recovery. A plastic heat exchanger have many advantages and can recover $50{\sim}80%$ of the temperature difference between supply and exhaust air. The purpose of this research is to evaluate the performance of plastic heat exchanger with different shapes. Pressure drop and heat transfer characteristics of plastic heat exchangers are investigated for various velocities.

• Journal of Advanced Marine Engineering and Technology
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• v.29 no.4
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• pp.407-416
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• 2005

The kimchi refrigerator is the electric home appliance which is used for the maturing and preserving of the kimchi in domestic and foreign market. The kimchi refrigerator is composed in 3 main parts as insulation. kimchi container, machinery room. The heat exchanger of kimchi refrigerator is made of aluminum and the other parts are made of steel and polymer. Also, kimchi refrigerator is expensive and heavy as compared with same class of refrigerator until now. In the present study, the possibility to replace heat exchanger from aluminum to thermal conductive plastic was analyzed and experimented. The thermal conductive plastic has $10{\sim}100$ times heat conductivity than that of normal plastic. It is known that heat transfer process is dependent not only conduction but convection or radiation. Thermal conductivity of the applied material in this research is over than 2 W/mK, thermal conductivity doesn't play a vital role on heat transfer. In this study, temperature is the most important parameter on the kimchi refrigerator and the temperature of kimchi refrigerator's heat exchanger was measured and compared with the temperature calibrated by CFD analysis on the inside wall of the kimchi refrigerator. It is important to keep constantly the inside temperature of the Kimchi refrigerator. Besides numerical analyses for the new thermal conductive plastic for heat exchanger were executed with the various height of evaporation tube. A series of experiments were conducted to compare the performance of the two heat exchanger made of aluminum and thermal conductive plastic at the same condition and certified the possibility of the thermal conductive plastic. According to these results, it was confirmed that the conventional aluminium heat exchanger can be replaced by thermal conductive plastic successfully.

• Proceedings of the SAREK Conference
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• 2008.06a
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• pp.1366-1371
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• 2008

Four simulation models of plastic plate heat exchangers are designed and simulated. The flat plate type heat exchanger is designed as the reference model in order to evaluate how much thermal performance increases. The turbulence promoter type heat exchanger is fabricated with cylindrical-type vortex generators and rib-type turbulence promoters. The corrugate type is obtained from the conventional stainless steel compact heat exchangers, which are called the herringbone-type compact heat exchangers. The dimple type heat exchanger has a number of dimples on its surface. In this study, the flow and heat transfer characteristics of the plastic plate heat exchanger are investigated using numerical simulation and compared with experimental results. The flows are assumed as a three-dimensional, incompressible and turbulent model. The standard k-$\varepsilon$ model is used as the turbulent flow modeling, the SIMPLE algorithm is used to treat the coupling between pressure and velocity, and first order upwind scheme is used for discretization of momentum, turbulent and energy. The computational analysis and experimental results both show that the friction coefficient and Nu number is highest in the corrugate type.

• International Journal of Air-Conditioning and Refrigeration
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• v.17 no.2
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• pp.52-60
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• 2009

The purpose of this research is to develop high efficiency plastic plate heat exchangers which can be substituted for conventional aluminum plate heat exchangers. Four simulation models of plastic plate heat exchangers are designed and simulated: that is, flat plate type, turbulent promoter type, corrugate type and dimple type heat exchanger. The flat plate type is designed as the reference model in order to evaluate how much thermal performance increases. The turbulent promoter type is fabricated with cylindrical-type vortex generators and rib-type turbulent promoters. The corrugate type is obtained from the conventional stainless steel compact heat exchangers, which are called the herringbone-type compact heat exchangers. The dimple type has a number of dimples on its surface. In this study, the flow and heat transfer characteristics of the plastic plate heat exchanger are investigated using numerical simulation and compared with experimental results. Numerical simulation is carried out using the FLUENT code. The flows are assumed as a three-dimensional, incompressible and turbulent model. The computational analysis and experimental results both show that the friction coefficient and Nu number is highest in the corrugate type. The tendency of numerical simulation results is in good agreement with that of the experimental results.

• Proceedings of the KSME Conference
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• 2002.08a
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• pp.115-118
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• 2002

The present study deals with CFD analysis of a plastic heat exchanger with corrugated wall. This exchanger has sinusoidal corrugations, and the flow through the exchanger is three dimensional. In addition, CFX-5.4, a commercial code utilizing unstructured mesh, was used as a computational method for solving RANS(Reynolds-Averaged Navier-Stokes) equations, and the applied turbulence model is $k-{\varepsilon}$ model. The factors to affect the efficiency of a plastic heat exchanger are heat conductivity, flow characteristics and so on. For those two factors, heat conductivity is fixed by the wall material. Therefore, the How along the corrugation affects the efficiency more, provided the same material. In conclusion, the heat transfer enhancement of a plastic heat exchanger with corrugated wall can be recognized from the flow characteristics such as velocity streamline, local heat transfer coefficient, velocity contour, and pressure contour. To confirm the results, both of the measured and the computational data for pressure loss were compared with each other, and they were identical.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.18 no.1
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• pp.702-708
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• 2017

The heat generation rate in a telecommunications cabinet keeps increasing due to the increased usage of mobile devices. Insufficient removal of the heat increases the cabinet temperature, which results in the malfunction of the electronic devices. In this study, tests were conducted on aluminum and plastic heat exchangers for cooling a telecommunications cabinet, and the results were compared with theoretical predictions. The aluminum heat exchanger comprised counter flow parallel channels with 4.5-mm pitch, and the plastic heat exchangers comprised cross or cross-counter flow triangular channels with 2.0-mm pitch. The volume of the cross flow heat exchanger was the same as that of the aluminum heat exchanger, and the volume of the cross-counter heat exchanger was 33% larger than that of the aluminum heat exchanger. The results show that the heat transfer rate is the highest for the cross-counter heat exchanger and lowest for the aluminum one. The temperature efficiency of the cross-counter heat exchanger was 56% higher than that of the aluminum one and 20% higher than that of the cross flow heat exchanger. The pressure drop of the cross-counter heat exchanger was approximately the same as that of the aluminum one. The heat exchange efficiency was the highest for the cross-counter heat exchanger and lowest for the cross flow heat exchanger. The theoretical analysis somewhat overestimated or underestimated the data.

• Journal of the Korean Society for Geothermal and Hydrothermal Energy
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• v.14 no.1
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• pp.22-29
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• 2018

The purpose of this study is to investigate the preliminary thermal performance of a plastic coated aluminum material(PCAM) plate heat exchanger. Plastic coating which has high corrosion resistivity and thermal conductivity can overcome corrosive weakness of aluminum material. The heat exchangers are modeled for STS316, Titanium and PCAM materials, and analyzed numerically using HTRI and ANSYS Fluent CFD softwares. The results show that PCAM heat exchanger is superior in heat transfer performance compared to existing materials. For chevron angle of $60^{\circ}$, thermal performances of Titanium and PCAM are higher by 12.2% and 48.9% when compared to STS316, respectively.