• Title/Summary/Keyword: Planning and Production System

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Development of Operation Planning System Considering Machining Safety (가공 안정성을 고려한 작업설계시스템의 개발)

  • Park, Byoung-Tae;Seo, Ji-Han;Kim, Hong-Jae;Oh, Young-Jin
    • Proceedings of the Safety Management and Science Conference
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    • 2008.11a
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    • pp.421-427
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    • 2008
  • In manufacturing industry, cutting parameters have an influence on reducing the production cost and time and deciding the quality of a final product However, owing to governmental regulations and the change of owner's cognizance, the machining safety becomes important in those fields relatively. The paper presents an intelligent operation planning system considering machining safety for milling operations. The main issue of the system is to determine the cutting parameters in achieving a balanced consideration of productivity and worker's safety. The detailed algorithm and functions of the developed system is introduced and then discussed.

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A Study on the Models for Production Planning of Multiproduct (복합제품의 생산계획을 위한 모형수립에 관한 고찰)

  • 전만술
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.6 no.8
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    • pp.49-53
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    • 1983
  • The purpose of this study is to consider models for the production planning of multiproduct. Because these multiproducts use common facilities, labor, and materials, they are able to be considered jointly instead of planned independently. Initially linear programming models will be considered, followed by some examples of modeling and analysis when the cost structure is nonlinear. Basic model components are the following ; (1) inventory balance equations for each product to link successive time periods, and (2) capacity constraints for each period to represent resource limitations.

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Development of Integrated Assembly Process Planning and Scheduling System in Shipbuilding (조선에서의 조립공정계획과 일정계획의 지능형 통합시스템 개발)

  • Cho, Kyu-Kab;Ryu, Kwang-Ryel;Choi, Hyung-Rim;Oh, Jung-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.11
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    • pp.22-35
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    • 1999
  • The block assembly process takes more than half of the total shipbuilding processes. Therefore, it is very important to have a practically useful block assembly process planning system which can build plans of maximum efficiency with minimum man-hours required. However, the process plans are often not readily executable in the assembly shops due to severe imbalance of workloads. This problem arises because the process planning is done on block by block basis in current practice without paying any attention to the load distribution among the assembly shops. this paper presents the development of an automated hull block assembly process planning system which results in the most effective use of production resources and also produces plans that enable efficient time management. If the load balance of assembly shops is to be considered at the time of process planning, the task becomes complicated because of the increased computational complexity. To solve this problem, a new approach is adopted in this research in which the load balancing function and process planning function are iterated alternately providing to each other contexts for subsequent improvement. The result of case study with the data supplied from the shipyard shows that the system developed in this research is very effective and useful.

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Automobile Assembly Sequence System Using Production Information (생산정보를 이용한 자동차 조립 서열시스템에 관한 연구)

  • Ock, Young-Seok;Kim, Byung Soo;Bae, Jun-Hee
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.37 no.3
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    • pp.8-15
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    • 2014
  • For zero inventory and mixed assembly production, JIT (Just In Time) production system in Toyota and JIS (Just-In-Sequence) production system in Hyundai motor co. have been proposed in automobile production areas. Even though the production systems are popular in the areas, many subcontract companies producing part-modules for final production at a parent company suffers from excessive or shortage amount of inventory due to the time gap of production and delivery to the parent company. In this study, we propose an efficient real-time assembly sequence system applying a well-known Pareto method using Paint-In information in painting process and daily production planning information. Based on this system, a production line can estimate the shortage amount of UPH (Units Per Hour) at production line and recovers the amount before operating assembly production in the line. The proposed system provides efficiency on productivity compared with the previous system.

Developing a Layout Based Simulation Model for Production Planning of Small Motor Production System (소형모터 생산시스템의 생산계획수립을 위한 설비배치 기반의 시뮬레이션 모형 구축)

  • 김승환
    • Proceedings of the Korea Society for Simulation Conference
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    • 1998.10a
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    • pp.65-65
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    • 1998
  • Manufacturing systems like a motor production process are analyzed using simulations than numerical analyses and/or heuristic methods due to their stochastic properties. The SME(small and medium enterprise) producing automotive motors that develop CIM systems to improve production performance is focused as an application site. We analyze and understand the system exactly using layout based simulation, and then we will suggest the initial feashible production-plan dependent on the layout to overcome weak-points of the current system(i.e., high WIPs, bottle-neck processes, due-date delays and etc.). And, solutions are suggested to increase performances of SMEs producing automotive motors in this paper. The simulation model built in this study is moedlled and analyzed with fully object-oriented methodology using SiMPLE++TM according to properties of production processes of the automotive motor. And, we will introduce ways to verify the model with developed templates for reusability when new needs will be occurred such as designing a new ship, extension or rearrangement of the system, change of production-plans, receiving urgent orders, and so on.

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Production Planning and Kanban Operations in JIT Systems for Small Manufacturers (중소기업을 위한 JIT 생산방식 : 생산계획(生産計劃)의 수립과 칸반의 운용(運用))

  • Chung, Nam-Kee;Yoo, Chul-Soo
    • IE interfaces
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    • v.5 no.2
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    • pp.29-37
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    • 1992
  • An approach to Just-In-Time for small job-shop-type manufacturers is presented. This is aimed at those who understand the pull production system, however, cannot afford either swift changeover in workcenters or frequent delivery to customers. First, as a production planning technique, a lot-sizing model entitled Multilevel Least Total Cost Model(MLTCM) is developed; The production order quantities of each components be those requiremensts of the end item production lot. The contribution of MLTCM is shown via simulation. Then, a framework of the Kanban operations is designed; A Production Control Kanban is introduced as a communication tool with Production Kanban in a job-shop.

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A Production Planning for a Semiconductor Supply Chain Network with Volatilities (변동성이 존재하는 반도체 공급사슬 망을 위한 생산계획)

  • Shin, Hyun-Joon;Ryu, Jae-Pil
    • Journal of the Semiconductor & Display Technology
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    • v.10 no.4
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    • pp.71-77
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    • 2011
  • This paper presents a production planning methodology for semiconductor manufacturing supply chain network with volatilities caused by uncertainties such as unstable demand and price. In order to take volatilities into account, we develop two approaches; 1) stochastic model with consideration of various cases and 2) deterministic model considering replanning cost, and propose efficient solution methods. Computational experiments show that the performance of the proposed method is superior to that of deterministic approach using various scenarios.

Employment Contract-Based Management Model of Production Resources on Relation-Driven Fractal Organization (관계주도형 프랙탈 조직에서의 고용계약 기반 생산자원 관리모형)

  • Shin, Moonsoo
    • Journal of Korean Institute of Industrial Engineers
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    • v.39 no.4
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    • pp.278-289
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    • 2013
  • Up-to-date market dynamics and intense competition have forced a production system to be more widely distributed and decentralized than ever, and the production system itself can be regarded as a collaborative network of autonomous production resources in which the responsibility of decision making is also decentralized into individual autonomous entities. The conventional resource management models, however, are not suitable for the distributed and decentralized environment because of their centralized nature. In this paper, an agent-based resource management model is proposed. The proposed model applies employment relation-driven fractal organization (FrOrg) into organizational model for distributed production resources and presents a resource management framework based on employment contracts. The fractal organization is a structured association in which a self-similar pattern recursively appears, and employment relations between production resources are recursively constructed throughout the entire production system.

Studies on the Forest Management Planning in Non-national Forests -The Prediction of Wood Production in a District Forest Planning- (민유림(民有林) 경영계획(經營計劃)에 관(關)한 연구(硏究) -지역삼림계획(地域森林計劃)에 있어서 목재생산예측(木材生産豫測)-)

  • Choi, Jong Cheon;Nagumo, Hidejiro
    • Journal of Korean Society of Forest Science
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    • v.76 no.4
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    • pp.390-396
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    • 1987
  • The model and its example were provided to predict wood production for a district forest planning. The method of Gentan probability is widely accepted for the prediction of wood production. The suggested model is different in the decision of cutting age distribution from that of Prof. Suzuki; the former can use either Weibull distribution or Gamma distribution, but the latter is possible only by Gamma distribution. This developed system can be used not only for establishing a district forest planning, but also for providing forest management information, such as periodic harvest volume, growing stock, labor requirement, and so forth.

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Building Process of Domestic Residential Container Architecture and Suggestions for Vitalization (국내 거주용 컨테이너 건축물의 구축현황과 활성화 방안)

  • Gil, Bit-Na;Kim, Mi-Kyung
    • Korean Institute of Interior Design Journal
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    • v.25 no.6
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    • pp.79-88
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    • 2016
  • The purpose of this study was to suggest ways to vitalize residential container architecture by identifying the building process of domestic residential container architecture and analyzing various problems appeared in the process and status of construction related to planning, design, and construction. Conclusion and suggestions of this study are as follows.; firstly, according to the current situation of domestic residential container architecture, the usage was planned mainly for accommodation. Secondly, For planning background of planning preparation stage, economic benefit for long-term residence individuality and diversity for long short term complex residence were the primary planning backgrounds. Thirdly, for floor planning of planning design stage, space planning for various purposes is necessary as creating inter-space, wide LDK space, and loft by using narrow and long container for the long-term residence. Lastly, For construction stage, ways to reduce personnel expenses are being required by reducing the term of works and simplifying the processing stage by running factory production and field construction in parallel. If reduction method of construction cost through energy saving and mass production system is considered in the future, it would be possible to expand the development to dormitory and community housing for university students who are pressured by housing cost.