• Title/Summary/Keyword: Planetary Gear System

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Design of Speed-Variable Driving System and Tester for Electric Forklift Truck (전동지게차용 변속 구동부 및 시험기 설계)

  • Shim, J.H.;Kang, H.K.;Ham, S.H.;Oh, S.H.
    • Journal of Power System Engineering
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    • v.12 no.3
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    • pp.38-43
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    • 2008
  • The usage of electric forklift truck is gradually increasing due to the convenience at conveying and arranging the materials in the industrial field. In this study, the author designed and suggested the optimum driving system and load tester which both of them are the most important part of the forklift truck. The planetary gear is chose to driving system because it makes big power even though the motor size is small. The gear teeth of planetary gear were designed and the designed planetary gear was tested considering the yield strength and the abrasion of gear teeth. The B-Type electric brake which consists of multiple plates and operates with non-magnetic type was connected with a single shaft in the driving system. So, it can be applied at the sudden braking situation which has the torque increment. And it has the compact size and excellent durability Load tester can give the various levels of load to the planetary gear of driving system in the electric forklift truck and it can also measure the levels of the load which were applied. Therefore, we can measure the noise, torque and perform the durability, vibration tests using load tester. It will be economical because many kinds of test can be performed using reasonable priced load tester The driving system of electric forklift truck which has sufficient competitive can be manufactured using our designed planetary gear reducer with reasonable price. The designed load tester can use for checking the performance of other reducers, as well.

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A Study on Tooth Profile Modification of Planetary Reducer for 120kW Class Monorail (120kW급 모노레일용 유성기어감속기의 치형수정에 관한 연구)

  • Jeong, Yeong-Sik;Kim, Nam-Kyung;Xu, Zhezhu;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.195-200
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    • 2012
  • In this study, parameters and requirements of an 120kW class monorail planetary gearbox was analysed and the adaptive planetary gearbox design was selected. The specification of the sun gear, planetary gear and carrier was set and the profile & lead was optimized. The mechanical efficiency of the optimized one and the original one was observed. Dynamo-tester system was used to observe the mechanical efficiency of the planetary gearbox. A dynamo unit was connected with the planetary gearbox which straightened through the motor by a coupling. The standard tooth shape planetary gearbox and modified tooth shape planetary gearbox were used as test pieces and the rotation speed was set from 600 to 6000rpm with 600rpm, 2.5min one step. In order to check the mechanical efficiency of the planetary gearbox, the tests were done as follows. 1) The power loss between driving motor and dynamo tester. 2) Temperature variation by different rotation speeds. 3) Noise variation by different rotation speeds.

Conceptual Design of a Turbopump adopting a planetary gear system (유성기어를 적용한 터보펌프의 개념설계)

  • Kim, Jin-Han;Jeong, Eun-Hwan;Choi, Chang-Ho;Jeon, Seong-Min;Kim, Jin-Sun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.605-609
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    • 2010
  • The present paper describes a conceptual design of a turbopump which employs a planetary gear system. In a launcher system, weight is one of the most important design factor. In turbopump systems using propellants such as kerosene, or methane, single shaft systems are employed because of simplicity. One of the main disadvantages of this system, however, is the same rotational speed of both pumps and a turbine which forces to operate under non-optimum condition. To operate each component in optimum or favorable rotational speeds, a planetary gear system may be the best choice when the compactness and efficiency of a turbopump system is considered. A conceptual design and feasibility of the turbopump system adopting a planetary gear system is suggested.

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Conceptual Design of a Turbopump Adopting a Planetary Gear System (유성기어를 적용한 터보펌프의 개념설계)

  • Kim, Jin-Han;Jeong, Eun-Hwan;Choi, Chang-Ho;Jeon, Seong-Min;Kim, Jin-Sun
    • Journal of the Korean Society of Propulsion Engineers
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    • v.15 no.3
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    • pp.58-63
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    • 2011
  • The present paper describes a conceptual design of a turbopump which employs a planetary gear system. In a launcher system, weight is one of the most important design factor. In turbopump systems using propellants such as kerosene, or methane, single shaft systems are employed because of simplicity. One of the main disadvantages of this system, however, is the same rotational speed of both pumps and a turbine which forces to operate under non-optimum condition. To operate each component in optimum or favorable rotational speeds, a planetary gear system seems to be the best choice when the compactness and efficiency of a turbopump system is considered. A conceptual design and feasibility of the turbopump system adopting a planetary gear system is suggested.

The speed reducer of torque meter type with damping (Damping을 갖는 토크미터형 감속기)

  • Song, Chang-Hun;Lee, Woo-Min;Oh, Se-Hoon;Lee, Chong-Won
    • Proceedings of the KSME Conference
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    • 2001.06b
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    • pp.471-475
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    • 2001
  • Planetary Speed Reducer consists of a sun gear, a planetary gear and a ring gear and if one element is fixed at this Speed Reducer, another elements operate to become a drive-axis and a subordination-axis respectively. Planetary Speed Reducer is frequently used for gear Speed Reducer because it has the advantage of having the high efficiency and getting the high Speed Reducer ratio in small space. However, it is difficult to know the current transmitted torque immediately during the use of Speed Reducer and so complicated equipment is installed in addition to protect the overload of system. The object of this paper is to design the Speed Reducer of torque- meter type that can know the torque transmitted using the power transmission feature of a simple Planetary Speed Reducer fixed at ring gear.

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Development of Electric Motion Wheel Chair Driving System using Planetary Gear Device

  • Ham, Seong-Hun;Youm, Kwang-Wook
    • International journal of advanced smart convergence
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    • v.9 no.3
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    • pp.199-206
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    • 2020
  • A wheelchair is an essential rehabilitation assistant device for the movement of paraplegia patients and generally paralyzed patients who cannot walk normally. In particular, the applicability of the manual/motorized wheelchair is gradually increasing. Until now, decelerators using belt, chain and worm gears, etc have been widely used. However, a decelerator takes a large space although it is a simple device and thus is not ideal for the driving part of manual/motorized wheelchair. For these reasons, in this study we developed a driving part producing a large driving force through a decelerator using planetary gears rather than conventional worm gear-based decelerator. We designed the tooth profile of the planetary gears for decelerator using Kisssoft program, In addition, we designed the driving part so as to apply it to the wheels of conventional wheelchairs, and then optimized the mechanism for the principles of manual/motorized transposition of the driving part and the operational principles. Based on the results of this study, we finally designed and manufactured a driving part for wheelchair decelerator in the form of planetary gears with 1 sun gear, 2 planetary gears and 1 ring gear.

Research for a Development of the Test Equipment for Transmission Error of the Planetary Gear Carrier Pack (유성기캐리어팩 전달오차 측정 장비 개발에 관한 연구)

  • Lee, Hyun Ku;Do, Jong Gu;Yoo, Dong Kyu;Won, Kwang Min;Chung, Si Deuk;Lee, Tae Hwi
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.04a
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    • pp.348-349
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    • 2014
  • In general, there has been a lot of research concerned about the gear noise known to be proportional to gear transmission error for external gears likewise spur, helical gear, and hypoid gears. But, In the case of planetary gear set, gear noise study is insufficient because of the difficulty of designing, manufacturing, and understanding of the its mechanical system. This study is aimed to develop the transmission error measurement equipment for the planetary gear sets used in the automatic transmission. By comparing the results of the transmission error and noise objectively, user could select the optimized planetary gear set which has quiet noise level before manufacturing the automatic transmission.

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Research for a Development of the Test Equipment for Transmission Error of the Planetary Gear Carrier Pack (유성기어 캐리어팩 전달오차 측정 장비 개발에 관한 연구)

  • Lee, Hyun Ku;Do, Jong Gu;Hong, Sa Man;Yoo, Dong Kyu;Won, Kwang Min;Chae, Geum Muk;Lee, Tae Hwi
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.7
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    • pp.549-554
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    • 2014
  • In general, there has been a lot of research concerned about the gear noise known to be proportional to gear transmission error for external gears likewise spur, helical gear, and hypoid gears. But, In the case of planetary gear set, gear noise study is insufficient because of the difficulty of designing, manufacturing, and understanding of its mechanical system. This study is aimed to develop the transmission error measurement equipment for the planetary gear sets used in the automatic transmission. By comparing the results of the transmission error and noise objectively, user could select the optimized planetary gear set which has quiet noise level before manufacturing the automatic transmission.

Steady State Performance Analysis of the Multi-mode Power Transmission Systems Equipped on Passenger Car (승용차용 다중모드 동력 전달 시스템의 정상상태 성능분석)

  • Lim, Won-Sik;Park, Yun-Kyoung;Park, Sung-Cheon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3
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    • pp.364-371
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    • 2013
  • Because of the increases in international oil prices and the level of global warming, the automotive industry has much interest in developing green cars with high fuel efficiencies. In addition, researchers in Korea are actively responding to high oil prices and $CO_2$ emission regulations in many ways. One example is, the multi-mode hybrid system, which is being studied to improve its performance. Because a multi-mode hybrid system is able to overcome the weaknesses of a system that uses simple planetary gears, excellent fuel efficiency and driving performances are the key features of the system. This paper analyzes the driving performance of the power-train system of GM-2MT70, which consists of one engine, two electric motors, one simple planetary gear, one double planetary gear, two clutches, and two brakes. The driving performance of the system's steady state is analyzed using performance modeling. The dynamic performance is analyzed using Matlab Simulink.

Analysis on the Qualitative Performance of a Power Split/Circulation Transmission (동력분기/순환구조 동력전달계의 정성적 성능 해석)

  • Lim, W.S.;Lee, D.J.;Lee, J.M.;Park, Y.I.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.3 no.6
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    • pp.212-223
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    • 1995
  • To improve the efficiency of a power transmission system with slip elements, power split/circulation system is applied. The performance of a power split/circulation system varies widely by the change of the followings; the layout of system, the type and gear ratio of planetary gear, the performance of slip element, etc. Therefore, when one designs such a power transmission system or when one determines the economic/power mode of system, a certain performance prediction method is needed. In this study, the internal power flow pattern of a power split/circulation system is theoretically analyzed on several transmission systems. And an effective performance prediction method(so called performance locus diagram) is presented. By this method, the effects of design factors can be easily understood and the qualitative performances of system can be clearly evaluated.

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