• 제목/요약/키워드: Plane Strain Punch Stretching Test

검색결과 9건 처리시간 0.017초

평면변형장출실험을 이용한 스탬핑 성형성 평가 (A plane strain punch stretching test for evaluating stamping formability)

  • 김영석;남재복
    • 오토저널
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    • 제15권2호
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    • pp.121-129
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    • 1993
  • Plane strain punch stretching test (PSST) was developed to evaluate stamping formability of sheet materials. In this test, the rectangular specimen of sheet material is uniformly stretched up to fracture by raising a specially designed punch to certainly assure plane strain stretching deformation along the longitudinal direction of the specimen. The stamping formability was evaluated by limit punch height(LPH) in plane strain punch stretching test compared to limit dome height(LDH) in hemispherical punch stretching test. LPH-value in PSST well ranks the stamping formability of various material and correlates with press performance. Moreover by using ultrasonic thickness gauge the plane strain intercept-limit plane strain(FLCo)-in forming limit curve can be accurately determined from thickness measurement around the fracture area. The FLCo derived from thickness measurement well correlates with the results from circle grid analysis for the deformed circle grid marked on the surface of the specimen.

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인장특성이 자동차용강판의 평면변형장출성에 미치는 영향 (The Effects of Tensile Properties on Plane Strain Stretchability of Automotive Steel Sheets)

  • 김영석;박기철;김선원
    • 대한기계학회논문집
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    • 제17권11호
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    • pp.2676-2683
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    • 1993
  • Plane strain punch stretching test(PSST) was performed for various automotive steel sheets. To clarify the effect of tensile properties on plane strain stretchability, the limiting punch height(LPH) values were obtained in plane strain punch stretching test and related to the tensile properties of the materials. The results show that the total elongation El and work hardening exponent n compared to other parameters obtained from tensile test well correlate with the LPH value. In comparision with the Erichsen test and LDH test the PSST can be statistically used as an alternative in assessing the stamping formability of automotive steel sheets with the advantages of good reproducibility and easy testing method.

프레스 가공성 평가를 위한 반타원체 펀치 장출 시험 (Hemi-spheroidal Punch Stretching Test for Evaluation Press Formability)

  • 이승열;금영탁
    • 소성∙가공
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    • 제7권6호
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    • pp.539-544
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    • 1998
  • Hemi-spheroidal punch stretching test was developed to evaluate the press formability of sheet materials. In the plane strain stretching tests our specially designed hemi-spheroidal head punch were used. In the experiment the circular sheet blanks with parallel edge sides are uniformly stretched up to fracture by raising these punches to assure plane strain stretching deformation along the longitudinal direction of the specimens. The press formability was evaluated by limit punch height(LPH) and minor strain mea-surement around the fracture area. Compared with the hemi-spherical punch and the hemi-cylindrical one our hemi-spheroidal punch was more useful in the experimental reproduction and reliance for press formability test.

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반타원체 펀치에 의한 프레스 가공성 평가 기술 개발 (Development of Evaluation Technology for Press Formability with Hemi-spheroidal Punch)

  • 이승열;주재현
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1998년도 제2회 박판성형심포지엄 논문집 박판성형기술의 현재와 미래
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    • pp.164-170
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    • 1998
  • Hemi-spheroidal punch stretching test was developed to evaluate the press formability of sheet materials. In the plane strain stretching tests, our specially designed hemi-spheroidal head punch, hemi-cylindrical head punch(RIST type) and hemi-spherical head punch were used, respectively. In this experiment, the circular sheet blanks with parallel edge sides are uniformly stretched up to fracture by raising these punches to assure plane strain stretching deformation along the longitudinal direction of the specimens. The press formability was evaluated by limit punch height(LPH) and minor strain measurement around the fracture area. Compared with the hemi-spherical punch and the hemi-cylindrical one, our hemi-spheroidal punch was more useful in the experimental reproduction and reliance for press formability test.

스탬핑 성형성평가를 위한 2,3의 모사실험 (Advanced simulative tests for formability determination)

  • 김영석
    • 오토저널
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    • 제14권6호
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    • pp.9-22
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    • 1992
  • 본 글에서는 판재의 스탬핑 성형성 평가를 위해 소재 제조업체와 자동차업체에서 널리 사용되고 있는 2,3개의 대표적인 모사실험과 평면변형장출실험을 소개하고 각각의 특징들에 대하여 논하고자 한다. 1. 딥 드로잉실험(deep drawing test after swift). 2. 돔 장출실험(dome punch stretching test). 3. 평면변형인장실험(plane strain tension test). 4. 평면변형장출실험(plane strain punch stretching test)

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평면변형률 장출 실험용 금형의 최적설계 (Optimization of the Tool Geometry of Plane Strain Punch Stretching Test)

  • 하동호;김영석
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 추계학술대회논문집
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    • pp.158-163
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    • 1997
  • In this paper the tool geometry of the PSS test were optimized in order to assure the reliability of the test. Considering many factors for optimization of the tool geometry, computer-simulation technique using three-dimensional finite element method(FEM) was used. Three design variables -the punch length, punch crown and punch corner radius- are chosen to be optimized according to the Taguchi's experiment technique with the L9 orthogonal array. The optimum condition to ensure the plane strain mode over the overall area of the specimen was clarified. Moreover the simulation results are confirmed by experiment.

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차체용 알루미늄 판재의 프레스 성형성 (Press Formabilities of Aluminum Sheets for Autobody Application)

  • 김영석;김기수;권남철
    • 한국자동차공학회논문집
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    • 제2권1호
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    • pp.73-83
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    • 1994
  • Press formabilities of aluminum sheets for automobile body were investigated. Plane strain stretching test (called RIST-PSST), cupping test and U bending test were performed to assess the press formability of aluminum sheets respectively. The results showed that aluminum sheets are generally inferior to cold-rolled steel sheet of deep drawing quality (CSP3N) in press formability. The limiting punch height (LPH) and limiting plane strain (FLCo) of aluminum sheets are 50%-70% level compared to that of CSP3N. Moreover, the limiting drawing ratios(LDR) of aluminum sheets are ranged between 1.95 and 2.1. The poor press formability of aluminum sheets is responsible for low values of total elongation and plastic anisotropy parameter in tensile characteristic. The shape fixability of aluminum sheets evaluated in U bending test is very poor due to its low elastic modulus compared to CSP3N.

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다구치 직교배열을 이용한 평면변형률 장출실험용 금형의 최적설계 (Optimization of the tool geometry of PSST using taguchi's orthogonal matrix)

  • 김영석
    • 대한기계학회논문집A
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    • 제21권12호
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    • pp.2073-2080
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    • 1997
  • Recently, the plane strain puch stretching test(called PSST) has been developed and used successfully in the evaluation of the press formability of automotive steel sheets. In this paper, the optimum punch geometry of the original PSST tool was investigated by the FEM analysis. The puch length, crown and corner radius are chosen to be optimized according to the Taguchi's experiment technique with the $L_4$ orthogonal array.