• Transactions of the Korean Society of Mechanical Engineers B
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• v.25 no.10
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• pp.1365-1372
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• 2001

In the planar flow casting(PFC) process, the conditions of the melt puddle between nozzle and rotating wheel affect significantly the quality and dimensional uniformity of the downstream ribbon. For stable puddle formation, the nozzle is placed very close to the quenching wheel, so the surface-tension and wall-adhesion forces have an important effect upon the fluid flow.\`In this study the planar flow casting process has been mode]ed using the VOF method for free surface tracking. The transient puddle formation from the present analysis shows good agreements with the previous experimental results. Furthermore, the variation of melt temperature and the corresponding cooling rate of the melt have been examined. The present results also show how the melt puddle can be farmed on the rotating substrate, how the melt flows within the puddle, and how the changes of the process variables affect the puddle formation and its corresponding fluid flow and heat transfer behavior.

• Journal of Korea Foundry Society
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• v.15 no.4
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• pp.408-415
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• 1995

Polycrystalline Al-Cu ribbons were produced by planar flow casting(PFC). Solidification behavior and microstructual changes of the ribbons have been investigated as a function of ribbon thickness and processing parameters. The solidification front velocity, V varies within the ribbon, decreasing with increasing the distance, S from the wheel-contact surface, as $V=17.6S^{-1}$. In Al-4.5wt%Cu alloy, rapid decrease in solidification velocity toward the free surface causes a change in solidification morphology from planar to cellular, and finally, to dendritic. The length and inclination of columnar grains solidified with planar front were related to the wheel velocity. The transition from particulate degenerate eutectic structure to regular lamellar eutectic structure was observed to be caused by a difference of the relative growth velocites of ${\alpha}-Al$ and ${\theta}$ during solidification in the Al-Cu eutectic alloy.

• Journal of Korea Foundry Society
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• v.27 no.5
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• pp.224-227
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• 2007

원자로에 장전되는 $^{99}Mo$ 조사표적을 제조하기 위한 우라늄박판은, 박판 품질, 생산성, 경제성 문제로 인해, 기존의 열간압연방법에 의해 실험실 규모로는 제조가 가능하나, 상용 규모로는 제조되기 어려운 실정이므로, 새로운 제조방법의 개발이 요구되고 있다. 이와 같은 상황에서, $^{99m}Tc$의 모핵종인 방사선 동위원소$^{99}Mo$ 생산하기 위하여 planar flow casting (PFC) 법에 의해 다결정질 우라늄박판에 대한 새로운 제조방법이 연구되었다. $100{\sim}150\;{\mu}m$의 두께 및 너비 약 50mm의 연속적인 다결정질 우라늄박판이 하나의 batch에서 5m 이상의 길이로 제조되었다. 우라늄박판은 불순물이 거의 없었으며 양호한 표면조도를 가지고 있었다. 우라늄박판의 냉각를 접촉표면은 자유표면 보다 매끈한 자유표면을 가지고 있었다. 우라늄박판은 제조공정변수와는 상관없이 ${\alpha}-U$ 상을 가진 약 10 ${\mu}m$ 이하의 미세한 다결정립을 가지고 있었다.

• Journal of the Korean Magnetics Society
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• v.25 no.1
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• pp.4-9
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• 2015

This study was carried out to investigate a influence of humidity variation (%) on the magnetic properties and the surface flaws in the fabrication of Fe-based $Fe_{78}Si_9B_{13}$ amorphous alloy ribbon by Planar Flow Casting process. As a result, the size of the air pocket and the droplet which is observed in the contact surface and the free face of the amorphous alloy ribbon becomes large when the humidity increases and the size highly increases with the surface roughness at the same time. Especially, the surface roughness value which is made in the 65 % of the humidity is the lowest in the contact surface ($Ra=0.60{\mu}m$, $Rz=3.11{\mu}m$) and the free face ($Ra=0.47{\mu}m$, $Rz=3.00{\mu}m$). Also, in case of the soft magnetic property of the magnetic core which is made with the toroidal core of $23(OD)^*20(ID)^*20(H)$ size, in the sample of the amorphous alloy ribbon which is made in 65% of the humidity, the most excellent value is gained as $B_s(B_{700})=1.055T$, $H_c=0.083Oe$, permeability = 1,197 and core loss = 0.276W/kg.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2009.10a
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• pp.464-466
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• 2009

This study tried to examine the suitability of strip casting process such as PFC (Planar Flow Casting) method for soldering Au-Sn strip. The effect of heat treatment on the tensile behavior and mechanical properties of an Au-Sn strip was investigated through tensile test, micro hardness test, X-ray diffraction (XRD), SEM, and TEM observations. It was apparent that 20-mm width Au-Sn strip could be well produced by using planar flow casting process. Tensile results showed that tensile strength increased from 338.3MPa to 310MPa and plastic strain improved from 0% to 1.5% with heat treatment ($170^{\circ}C$/70 hrs.). The microstructure of Au-Sn strip mainly consisted of two phases; $Au_5Sn(\zeta)$ and AuSn($\sigma$). It was also found that inhomogeneous amorphous local structure continuously changed to the homogeneous two phases microstructure with heat treatment. The fractographical observation after tensile test indicated the cleavage fracture mode of as-casted Au-Sn strip. On the other hand, the heat treated Au-Sn strip showed that fracture propagated along interface between brittle AuSn and ductile $Au_5Sn$ phases. The deformation behavior of strip casted Au-Sn alloy with microstructural evolution and the improve method for ductility of this alloy was also suggested.

• Journal of Korea Foundry Society
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• v.15 no.4
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• pp.397-407
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• 1995

The objectives of this study are first, to expand our understanding of relationship between magnetic properties and microstructural features such as grain size and texture, and second to reduce core loss of Fe-6.5%Si strip through optimizing heat treatment conditions. A rapid solidification technique, planar flow casting(PFC), was adopted to produce Fe-6.5%Si strips. The strips were heat treated under various conditions. The results show that heat treatment conditions can change not only grain size but also (200) texture formation on the strip surface. Variation in magnetic properties of Fe-6.5%Si strip is analyzed in terms of the change in grain size as well as (200) texture on the strip surface. The heat treatment conditions of $1100^{\circ}C$ over 2 hr or $1150^{\circ}C$ $1{\sim}2hr$ in $N_2+5%H_2$ appear to minimize core loss of Fe-6.5%Si strips.

• The Transactions of the Korean Institute of Electrical Engineers
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• v.41 no.4
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• pp.379-384
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• 1992

The Fe-base amorphous ribbons with 15mm width and about 20x10S0-6Tm thickness, (FeS179-xTCrS1xT)BS116TSiS15T and (FeS181-xTMnS1xT) BS112TSiS17T (x:0-6), were prepared melt spinner. The thickness of the ribbons followed by PFC (Planar Flow Casting). The initial permeability and total core losses were measured as a function of additive elements (Cr, Mn) and annealing conditions in high frequency for the purpose of using these materials as a core of magnetic amplifier and switched mode power supplies. The initial permeabilities were enhanced and core losses were decreased by non-magnetic field annealing in proper conditions. The lowest core loss in 0.2T/10kHz was measured at 3% Cr addition amorphous ribbon, and the loss was 5.6W/kg. The permeability of the ribbon at 10kHz was about 9000.

• Journal of the Korean Magnetics Society
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• v.25 no.3
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• pp.67-73
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• 2015

This is a basic research for improving soft magnetic property of Fe based nano crystalline alloy powder core. The main study is done around characteristics of permeability, core loss, and DC bias depending on amount of insulation coating agent and particle size. First, $Fe_{73.5}Si_{13.5}B_9Nb_3Cu_1$ amorphous alloy ribbon was fabricated by using the planar flow casting (PFC) device. Then, heat treatment and ball milling were done to obtain alloy powder. The amount of polyether imide (PEI) added to it was varied by 0.5, 1.0, 2.0, 2.5 wt% to have compression molding into $16ton/cm^2$. After going through crystalline heat treatment, the made toroidal nano crystalline powder core ($OD12.7mm^*ID7.62mm^*H4.75mm$) had smaller permeability as amount of insulation coating agent decreases. However, it was found out that core loss and DC bias characteristics have been improved. The reason for this results were expected to be because green density of power core decreases as amorphous alloy powder particles become smaller as amount of alloy powder insulation coating agent increases, it was determined that 1 wt% of insulation coating agent is appropriate. Also, for powder core made based on alloy powder size with amount of insulation coating agent fixed at 1 wt%, effective permeability and core loss were outstanding as particle size became bigger. However, characteristics of DC bias became worse as applied DC field increases. This is expected to be due to insulation effect, residual pores, or molding density of powder core resulting from thickness of coating on surface of alloy powder.