• Corrosion Science and Technology
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• 제15권2호
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• pp.58-68
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• 2016

Many industries need the universal standard or technique to obtain the identical CCT regardless of specimen geometries. This study aimed to determine an appropriate applied torque to the cylindrical specimen defining the apparatus and the procedure to measure the temperature of initiating crevice corrosion in tubular shape products such as pipes, tubes and round rods etc; the test method also proved applicable to the plate type specimen. A series of experiments for CCT measurements with the plate type and cylindrical stainless steel specimens of various diameters with different microstructures (austenitic and duplex) and PRENs were conducted to determine the relationship among geometries on CCT. Thus, the apparatus that could measure the CCT of stainless steels with both plate and cylindrical geometries was newly designed. The use of the apparatus facilitated the same CCT value for both geometries only if the specimens were made of the same alloy. The applied torque can be calculated for various diameters of the cylindrical specimens using the following relation; Applied torque, $Nm=-0.0012D^2+0.019D+2.4463$ (D; the diameter of cylindrical specimen, mm). However, upwards of 35 mm diameter cylindrical specimens require 1.58Nm, which is the same torque for the plate type specimen; in addition, this test method cannot be used for cylindrical specimens of less than 15 mm diameter.

• 한국표면공학회지
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• 제48권6호
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• pp.329-334
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• 2015

The aim of this paper is to determine the proper heat treatment temperature for SDSS tube production without ${\sigma}$-phase precipitation. When Mother steel tube was heat treated at $800^{\circ}C$ temperature, relatively a large amount of ${\sigma}$-phase precipitated and grain refinement of ferrite phase occurred simultaneously. However, in Pilgered and Drawn steel tubes, grain refinement of the ferrite phase did not occur and a small amount of ${\sigma}$-phase precipitated. For all three types of steel tubes, the pitting potential was reduced to 2/5 or less compared with the untreated one and corrosion also occurred in the salt spray test due to the precipitation of ${\sigma}$-phase. When heat treatment temperature was $900^{\circ}C$, grain refinement of the ferrite phase occurred and very little ${\sigma}$-phase precipitated in Pilgered and Drawn steel tubes. But when heat treatment was done at $1,000^{\circ}C$ temperature, all three types of steel tubes had a similar corrosion properties of that of untreated one and also corrosion did not occur in the salt spray test, as ${\sigma}$-phase did not precipitate. Therefore, the optimum heat treatment temperature range is determined to be more than $1000^{\circ}C$ for the SDSS at which corrosion does not occur.

• Journal of Welding and Joining
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• 제27권6호
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• pp.74-79
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• 2009

Titanium and titanium alloy can be reproduced immediately even if oxide films($TiO_2$) break apart in sea water. Therefore, since titanium demonstrates large specific strength and outstanding resistance to stress corrosion cracking, crevice corrosion, pitting and microbiologically influenced corrosion in sea water environment, it has been widely applied to heat exchanger for ships. In particular, with excellent elongation, pure titanium may be deemed as optimal material for production of heat exchanger plate which is used with wrinkles formed for efficient heat exchange. Conventional plate type heat exchanger prevented leakage of liquid through insertion of gasket between plates and mechanical tightening by bolts and nuts, but in high temperature and high pressure environment, gasket deterioration and leakage occur, so heat exchanger for LPG re-liquefaction device etc do not use gasket but weld heat exchanger plate for use. On the other hand, since welded plate cannot be separated, it is important to obtain high quality reliable welds. In addition, for better workability and production performance, lasers that can obtain weldment with large aspect ratio and demonstrate fast welding speed even in atmospheric condition not in vacuum condition are used in producing products. So far, 1st report and 2nd report compared and analyzed embrittlement degrees by bead colors of weldment through quantitative analysis of oxygen and nitrogen and measurement of hardness as fundamental experiment for the evaluation of titanium laser welding, and evaluated the welding performance and mechanical properties of butt welding. This study welded specimens in various conditions by using laser and GTA welding machine to apply edge welding to heat exchanger, and evaluated the mechanical strength through tensile stress test. As a result of tensile test, laser weldment demonstrated tensile strength 4 times higher than GTA welds, and porosity could be controlled by increasing and decreasing slope of laser power at overlap area.

• 한국표면공학회지
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• 제39권1호
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• pp.25-34
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• 2006

Al-Mg alloy, an open rack vaporizer(ORV) material was reported to be corroded in seawater environments though the ORV material was coupled to thermally sprayed Al-Zn alloy functioning a sacrificial anode. In addition, the corrosion behavior based on the calculated corrosion potential did not match the observed corrosion behavior. Hence, the goal of this study is to get better understanding on Al or Al-Mg alloy coupled to Al-Zn alloy and to provide the calculated corrosion potential representing the corrosion behavior of the ORV material by immersion test, electrochemical tests, and calculation of corrosion and galvanic potential. The corrosion potentials of Al and Al alloys also depended on alloying element as well as surface defects. The corrosion potentials of Al and Al-Mg alloy were changed with time. In the meantime, the corrosion potentials of Al-Zn alloys were not. The corrosion rates of Al-Zn alloys were exponentially increased with zinc contents. The phenomena were explained with the stability of passive film proved by passive current density depending on pH and confirmed by the model proposed by McCafferty. Dissimilar material crevice corrosion (DMCC) test shows that higher content of zinc caused Al-Mg alloy corroded more rapidly, which was due to the fact that higher corrosion rate of Al-Zn makes [$H^+$] and [$Cl^-$] more concentrated within pit solution to corrode Al-Mg alloy. Considering electrochemical reactions within pit as well as bulk in the calculation gives better prediction on the corrosion behavior of Al and Al-Mg alloy as well as the capability of Al-Zn alloy for corrosion protection.

• 대한치과교정학회지
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• 제33권6호
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• pp.437-451
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• 2003

본 연구의 목적은 최대 교합력을 측정하여 전후방적, 수직적 및 횡적인 안면 골격 요소들과의 관련성을 연구하는 것이다. 연구 대상으로 남녀 대학생들을 각각 26명과 14명씩 총 40명을 선택하였다. 본 연구를 위하여 개발된 strain gauge를 이용한 장치로 좌우 제1대구치와 전치부에서 최대 교합력을 측정하였다. 두부방사선 사진을 촬영하여 여러 계측 항목들을 측정하고, 통계분석을 시행하여 다음의 결과를 얻었다. 1. 제 1대구치 최대 교합력은 남자는 $68.0\pm13.9kg$, 여자는 $55.6\pm10.5kg$ 이었고 (p<0.05), 전치에서 남자는 $8.4\pm4.9kg$, 여자는 $5.1\pm3.4kg$이었다(p<0.05). 2. 저작을 선호하는 쪽의 교합력이 더 크게 나타나는 경향을 보였지만 통계적으로 유의한 차이는 없었다(P>0.05). 3. 최대교합력이 강한 군과 약한군 간에 여러 항목들에서 유의한 차이를 나타내었는데, 제1대구치 최대 교합력에 대해서는 N-S-Ar, S-Ar-Go, FH-H1, IMPA 그리고 MMO 항목들이 유의한 차이를 보였고, 전치부 최대 교합력에 대해서는 N-S-Ar 과 FH-H1 항목들이 유의한 차이를 보였다(p<0.05). 4. 최대 교합력과 유의성 있는 상관 관계를 보인 항목들은 제1대구치 최대 교합력에 대해서는 N-S-Ar, S-Ar-Go, UGA, FH-H6, FH-H1, body weight 그리고 MMO, 전치부 최대 교합력에 대해서는 Go-Me, P-1 그리고 IMPA등 이었다(p<0.05). 이상의 결과들을 종합해 볼 때, 제1대구치의 최대 교합력은 수직 전안면 고경이 짧을수록 증가하였다. 전치의 최대 교합력은 하악체 길이가 길수록, 상악 전방 치조부 고경이 클수록, 그리고 하악 절치들이 설측으로 경사져 있을수록 증가하였다(P<0.05).9\%$ 수준이었으며, 인장결합강토(TBS)에 대해서는 $52\%$ 수준이었고, Chessboard base에서 최저 Peel bond strength$(_{60}PBS)$는 전단결합강도(SBS)의 $34\%$ 수준이었으며, 인장결합강도(TBS)에 대해서는 $61\%$ 수준이었으며, Non-etched Foil-Mesh base에서 최저 Peel 결합 강도$(_{60}PBS)$는 전단결합강도(SBS)의 $34\%$ 수준이었으며, 인장결합강도(TBS)에 대해서는 $55\%$ 수준이었다. 4. 단위 면적 당 결합강도에 있어서 전단결합강도(SBS)와 인장결합강도(TBS) 및 $75^{\circ}\;와\;90^{\circ}$ peel 결합강도는 Micro-Loc base와 Chessboard base에서 차이 가 없었으며 Non-etched Foil-Mesh base에서 가장 작았고(p<0.05), $0^{\circ},\;15^{\circ},\;30^{\circ},\;60^{\circ}$ peel응력을 적용한 결과 Chessboard base에서 가장 큰 Peel결합강도를, Non-etched Foil-Mesh base에서 가장 작은 결합강도를 보였다(p<0.05).았다. 6. 주사전자현미경으로 본 표면은 모든 제품에서 생산과정 중에 보이는 압흔과 pitting이 관찰되는데, 진성기업의 Stainless Steel은 가늘고 긴 압흔이 있으며 비교적 매끄러운 표면을 보이고, Unitek사의 경우 압흔과 함께 pitting 이 관찰되며, Ormco Stainless Steel의 경우 불규칙한 pitting이 다수 존재했다.수술 시행 시기별의 차이를 보이지 않고 고른 분포를 보였다. 10. 내원한 환자를 순구개열

• 대한치과교정학회지
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• 제25권1호
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• pp.43-54
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• 1995

TiN 피막 처리된 스테인레스강 교정용 장치물이, 전해질이 있는 구강내에 장기간 장착될 때 발생할 수 있는 금속 유리 정도를 파악하기 위해 상악 편측에 해당하는 모조 교정 장치를 제작하였다. welding을 실시하고 TiN 피막 처리한 시편을 제1군으로, welding을 실시하지 않고 TiN피 막 처리한 시편을 제2군으로, welding을 실시하고 TiN 피막 처리를 하지 않은 시편을 제3군으로 welding과 TiN 피막 처리를 실시하지 않은 시편을 제4군으로 하여 각 군당 10개씩의 시편을 준비하였다. 각 시편을 인공 타액내에 15일간 침적하여 용액 속에 유리되어 용해된 니켈과 크롬의 누계와 침전물 형태로 존재하는 니켈과 크롬의 양을 측정하여 총량의 차이를 TiN 피막 처리 유무와 welding 유무에 따라 t-test로 검정한 결과, welding을 실시한 두 군중 TiN 피막 처리 한 군에서 금속 유리량이 더 적었으며 , TiN 피막 처리한 두 군중 welding을 실시하지 않은 군에서 금속 유리량이 더 적은 것으로 나타났다. 표면 조직 관찰시 welding을 실시한 두 군에서 수많은 침전물과 Pitting corrosion이 보였으며 이 중 TiN 피막 처리한 군에서 그 정도가 낮았다. 본 실험을 통하여 스테인레스강 교정용 장치물에 TiN 피막 처리시 심미성 및 각종 물성의 개선 이외에도 금속 유리의 정량적인 분석 결과 내식성이 현저히 개선됨을 알 수 있었다.

• 한국산학기술학회논문지
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• 제19권10호
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• pp.121-127
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• 2018

액체침투탐상법(PT)을 이용한 직경 1 m, 길이 6 m의 초장대형 파이프내면 육성용접부의 표면결함 진단시스템을 개발하였다. 우선 CATIA를 사용하여 주요 유닛 및 PT machine 전체를 3D 모델링하였으며, 이를 구조강도 및 변형 해석에 사용하였고 또한 각 유닛의 동작 간섭현상을 체크하여 2차원 제작도면 생성으로 제작에도 사용하였다. ANSYS를 사용하여 구조강도 해석 및 변형 해석한 결과, 최대 등가응력은 44.901 MPa 발생하였고, 이는 PT machine의 재질인 SS400의 항복인장강도 200 MPa 보다 작으므로 안전하다고 판단되며, 또한 최대 변형은 0.15 mm 발생하였고, 이는 하중이 제거되면 원래대로 돌아간다고 판단된다. 개발된 장비의 성능을 검증하기 위하여 공작물의 최대이동속도 7.2 m/min., 최대회전속도 9 rpm, 반복위치정밀도 1.2 mm, 검사속도 $1.65m^2/min$. 등을 확인하였으며, 이 모든 검사 항목은 개발 목표치를 만족하였다. ASME SEC. V&VIII의 방법에 따라 육성용접층의 균열, 기공, 인더컷 등의 표면결함 유무를 확인하기 위하여 개발한 PT 자동검사시스템을 사용하여 PT검사를 실시한 결과, 표면층의 결함은 관찰되지 않았다. 부가적으로 육성용접부를 평가하기 위하여 ASTM G48-11의 방법으로 Ferric Chloride pitting test에 따라 육성용접층의 부식시험을 실시한 결과 weight loss는 $0.3g/m^2$으로 만족하였으며, 또한 ASTM A751-14의 방법에 따라 육성용접층의 화학성분을 분석 결과 모든 성분이 규격을 만족하였다.

• KSBB Journal
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• 제7권4호
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• pp.296-301
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• 1992

버섯 갈변병 유발세균인 Pseudomonas tolaasii와 이에 대해 길항성을 나타내는 세균을 버섯으로부터 각각 분리 하여 Gram staining, gelatin liquefaction, oxidase test 등을 통해 P. fluorescens와 P. tolaasii 를 동정하였으며 , pigment production, tempera t ture sensitivity, salt tolerance, 그리고 rapid pit­ting test 등의 여러가지 실험을 통하여 특정을 알아 보았다. 또한 P. fluorescens를 대량으로 배양하기 위하여 최적 배지조성 및 배양의 최척조건을 확립하였고, 세포농도를 높이기 위하여 유가배양을 시행하였다. 세포성장에 있어서 carbon 및 energy source 인 glucose의 경우 30g/L일 때 세포농도가 가장 높았으며, yeast extract의 농도가 10g/L에서 세포농도가 최적으로 성장하였다. 질소원인 $NH_4Cl$과 ${(NH_4Cl)}_2SO_4$는 각각 1.0g/L와 O.lg/L일 때 세포성장이 가장 좋게 나타났고, sulfur source인 $MgSO_4{\cdot}7H_2O$의 최적농도는 1.0g/L였다. 그리고 $KH_2PO_4$와 $CaCl_2$는 각각 1.0g/L와 O.lg/L일 때 세포농도가 가장 높았으며, 온도 $30^{\circ}C$, pH 6.0 그라고 DO는 40 %로 유지시켰을 때 세포성장이 가장 높았으며, 유가배양에 의해 세포농도를 증가시킬 수 있었다.

• 대한치과보철학회지
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• 제31권3호
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• pp.423-446
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• 1993

Titanium and its alloys are finding increasing use in medical devices and dental implants. The strong selling point of titanium is its resistance to the highly corrosive body fluids in which an implant must survive. This corrosion resistance is due to a tenacious passive oxide or film which exists on the metal's surface and renders it passive. Potentiodynamic polarization measurement is one of the most commonly used electro-chemical methods that have been applied to measure corrosion rates. And the potentiodynamic polarization test supplies detailed information such as open circuit, rupture, and passivation potential. Furthermore, it indicates the passive range and sensitivity to pitting corrosion. This study was designed to compare the corrosion resistance of the commonly used dental implant materials such as CP Ti, Ti-6A1-4V, Co-Cr-Mo alloy, and 316L stainless steel. And the effects of galvanic couples between titanium and the dental alloys were assessed for their useful-ness-as. materials for superstructure. The working electrode is the specimen , the reference electrode is a saturated calomel electrode (SCE), and the counter electrode is made of carbon. In $N_2-saturated$ 0.9% NaCl solutions, the potential scanning was performed starting from -800mV (SCE) and the scan rate was 1 mV/sec. At least three different polarization measurements were carried out for each material on separate specimen. The galvanic corrosion measurements were conducted in the zero-shunt ammeter with an implant supraconstruction surface ratio of 1:1. The contact current density was recorded over a 24-hour period. The results were as follows : 1. In potential-time curve, all specimens became increasingly more noble after immersion in the test solution and reached between -70mV and 50mV (SCE) respectively after 12 hours. 2. The Ti and Ti alloy in the saline solution were most resistant to corrosion. They showed the typical passive behavior which was exhibited over the entire experimental range. Therefore no breakdown potentials were observed. 3. Comparing the rupture potentials, Ti and Ti alloy had the high(:st value (because their break-down potentials were not observed in this study potential range ) followed by Co-Cr-Mo alloy and stainless steel (316L). So , the corrosion resistance of titanium was cecellent, Co-Cr-Mo alloy slightly inferior and stainless steel (316L) much less. 4. The contact current density sinks faster than any other galvanic couple in the case of Ti/gold alloy. 5. Ag-Pd alloy coupled with Ti yielded high current density in the early stage. Furthermore, Ti became anodic. 6. Ti/Ni-Cr alloy showed a relatively high galvanic current and a tendency to increase.

• 농업과학연구
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• 제43권4호
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• pp.656-664
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• 2016

Gear reducers are widely used for various agricultural machinery applications such as greenhouses, tractors, and agricultural vehicles. However, thermal deformation and surface pitting at gear tooth flank frequently occur in gear reducers due to high torque. Thus, surface heat treatment of gears is required to improve wear and fatigue resistance. The objective of this study was to simulate the load capacity of the agricultural gear reducer. The simulation was performed for the following three surface heat treatment methods: untreated gears, nitriding heat treatment, and induction hardening method, those mostly used for agricultural gear reducers. The load capacity of the gear reducer was simulated using the safety factor, limit bending stress, and limit contact stress of the gear. The simulation of the load capacity was conducted using KISSsoft commercial software for gear analysis. The main results of simulation test were as follows: first, the nitriding heat treatment resulted in the highest safety factor for bending stress, which was increased about 77% from those of the untreated gears. Second, the induction hardening was the highest safety factor for contact stress, which was increased about 150% from those of the untreated gears. The safety factor for contact stress of the induction hardening was increased about 64% from those of the nitriding heat treatment. The study result suggested that the surface heat treatments could enhance load capacity and that the method of surface heat treatment should be determined based on simulation results for appropriate use scenarios.