• Title/Summary/Keyword: Piston-Cylinder Mechanism

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Wear Characteristics of AlBC for Piston Head of Power Servo Cylinder (Power 서보 실린더의 피스톤 헤드용 AlBC의 마멸 특성)

  • Cho, Yon-Sang;Park, Heung-Sik
    • Tribology and Lubricants
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    • v.27 no.2
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    • pp.65-70
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    • 2011
  • The power servo cylinder for driving accurately turbine stop valve of an atomic power plant is necessary to do turn-over owing to a leakage of oil and a structure problem, especially, it of a power plant be in demand a high quality standard depends entirely on import. There are much problem that the AlBC be to used as a material of piston head in cylinder are caused by wear. Therefore, it is necessary to examine friction characteristics of it. In this study, wear test experiments was carried out with AlBC and SCM440, using reciprocating friction tester of pin on disk. This result was shown that the wear mechanism of AlBC on working condition is adhesive wear and the maximum temperature of infra redray thermal image of frictional surface show over 2 mm from contact surface of pin and disk.

A Study on Pressure, Flow Fluctuation and Noise in the Cylinder of Swash Plate Type Axial Piston Pump (사판식 피스톤형 유압펌프에서의 실린더내 압력, 맥동, 소음에 관한 실험적 연구)

  • Jang, D.H.;Lee, S.K.;Kwon, J.H.;Park, S.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.6 no.3
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    • pp.1-9
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    • 2009
  • Noise reduction for hydraulic pump is strongly demanded in the market with its efficiency and durability. In order to meet this demand, it is necessary to reveal mechanism for noise and relationship between the important factors. In this paper, mathematical model for cylinder pressure which is primary reason of pulsation and sound noise were established, and examined its pressure profile by simulation. Also, the valve plate of three kind types are manufactured and tested for piston pressure, pressure pulsation, and sound power level based on the tentative standard which is officially recognized.

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The Study on Development of Fixed Displacement Piston Pump for Special Access Vehicle (특수 차량용 정용량 피스톤 펌프의 개발에 관한 연구)

  • Park, Jeong-Ho;Kim, Moon-Kyung;Choi, Suk-Chang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.3
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    • pp.19-27
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    • 2010
  • Cylinder block is driven by tapered piston for bent-axis type piston pump, so that geometrical mechanism is very complicate. Piston rod must have not separated from shaft when shaft and piston rod is assembled. For this reason, shaft design is changed. Finite element analysis is performed for analyzed structural stability and flexible dynamic behavior. The result of the analysis, maximum equivalent stress occurred under yield stress, therefore structural stability is satisfactory. and flexible dynamic analysis give useful information about driving gear. These background data is avail of manufacture of piston pump.

Fluid Film Characteristics between Cylinder Block and Valve Plates in Oil Hydraulic Piston Pumps (유압 피스톤 펌프의 실린더 블록과 밸브 플레이트 사이의 유막 특성)

  • Jung J.Y.;Song K.K.;Oh S.H.;Kim J.K.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.1 no.2
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    • pp.8-14
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    • 2004
  • Abstract: In the oil hydraulic piston pumps the clearance between the valve plate and cylinder block plays an important role for volumetric and overall efficiency. Thus, adequate lubricational fluid film is needed for the interface. In this study, fluid film thickness is measured by a gap sensor and a slip ring under operational conditions to observe the behavior of the lubrication mechanism in detail. To investigate the effect according to the valve plate types in view of the fluid film, three different types were designed. Leakage flow rate and shaft torque were also measured to clarify the effect according to the valve plate types. A broad range of experiments were conducted to provide reasonable data on the effect of fluid film. In this experiments two main parameters were found, of which the one is the discharge pressure and the other is valve plate geometry. As a result, we found that the spherical valve plate could get more stable fluid film thickness, maintain good efficiency for high pressure range than the other types.

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Measurement of Fluid Film Thickness on the Valve Plate in Oil Hydraulic Axial Piston rumps (I) - Bearing Pad Effects -

  • Kim, Jong-Ki;Jung, Jae-Youn
    • Journal of Mechanical Science and Technology
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    • v.17 no.2
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    • pp.246-253
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    • 2003
  • The tribological mechanism between the valve plate and the cylinder block in oil hydraulic axial piston pumps plays an important role on high power density. In this study, the fluid film thickness between the valve plate and the cylinder block was measured with discharge pressure and rotational speed by use of a gap sensor, and a slip ring system in the operating period. To investigate the effect of the valve plate shapes, we designed two valve plates with different shapes . the first valve plate was without a bearing pad, while the second valve plate had a bearing pad. It was found that both valve plates behaved differently with respect to the fluid film thickness characteristics. The leakage flow rates and the shaft torque were also experimented in order to clarify the performance difference between the valve plate without a bearing pad and the valve plate with a bearing pad. From the results of this study, we found out that in the oil hydraulic axial piston pumps, the valve plate with a bearing pad showed better film thickness contours than the valve plate without a bearing pad.

Development of A New Concept Rotary Engine (I) - Concept and theoretical performance analysis - (신개념 로터리 엔진의 개발 (I) - 개념과 이론적 성능 분석 -)

  • 오문근;이규승;박원엽
    • Journal of Biosystems Engineering
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    • v.28 no.1
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    • pp.27-34
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    • 2003
  • Present combustion engines have reached almost at the limit of development due to the fundamental structural problems. This study was carried out to propose a new concept internal combustion engine which has great potential advantages to the conventional engines. Proposed new concept engine is a kind of rotary engine. A rotor is rotating concentrically in a cylinder which is divided into two partitioning valves. and it makes four compartments in the cylinder. The volumes of each of four compartments are changing continuously with the rotor movement, and performs the functions of intake, compression. expansion and exhaust simultaneously. The results of this study can be summarized as follows. 1. Expected theoretical thermal efficiency is 44.9 percent at the condition of 1000rpm and compression ratio of 8.0. which is almost the same as that of the conventional engines. i.e., piston and Wankel rotary engine. 2. The new concept engine has 2. working strokes in every revolution. Therefore. the new concept engine can reduce the specific weight and volume than four-stroke piston engine. 3. The torque variation is very small. therefore minimal noise and vibration are expectable. 4. The new concept engine can reduce mechanical energy loss than piston engine because neither crank mechanism nor eccentrical motion exists.

Finite Element Analysis on the Sealing Mechanism of U-Cup Seals (U-컵 시일의 밀봉기구에 관한 유한요소해석)

  • 최준업;전인기;김희준;김청균
    • Tribology and Lubricants
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    • v.10 no.3
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    • pp.12-17
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    • 1994
  • Minimum clearance between the U-cup seal groove of a piston and a cylinder bore to ensure against extrusion of the U-cup ring and leakage of working fluids is an important design parameter for a seal designer in hydraulic cylinder applications. Therefore, typical U-cup seal of a hydraulic actuator has been analyzed as a function of a sealing gap using the nonlinear FEM software MARC. In this study, the useful design data were presented as a function of the sealing gap and the sealed hydraulic pressure.

Modeling of Absorption/Desorption of Fuel in Oil film on the Cylinder Liner in SI Engines (오일유막의 연료 흡수 및 방출에 관한 연구)

  • 유상석;민경덕
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.9
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    • pp.165-171
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    • 1999
  • An oil layer fuel absorption /desorption modeling was developed. Multi-component fuel model has showed more reasonable condition than single component model. Henry's constant which is related to solubility is the most important variable in the oil layer absorption/desorption mechanism. The oil segments close to the top of the cylinder liner have more significant contribution to the fuel absorption and desorption process than other oil segments. At the warmed-up condition, the effect of the engine speed on the precent fuel absorbed/desorbed is minimal. But at low il film temperature, percent of fuel abosrbed/desorbed is decreased with increasing the engine speed because of low value of molecular diffusion coefficient of fuel. The amount of fuel trapped in the piston crevice is from 2 to 2.3 times larger than that of fuel in the oil fim. However, fuel form oil film slowly desorbs into the combustion chamber compared with fuel from the piston crevices when the engines is cold.

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Piston Crevice Hydrocarbon Oxidation During Expansion Process in an SI Engine

  • Kyoungdoug Min;Kim, Sejun
    • Journal of Mechanical Science and Technology
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    • v.17 no.6
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    • pp.888-895
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    • 2003
  • Combustion chamber crevices in SI engines are identified as the largest contributors to the engine-out hydrocarbon emissions. The largest crevice is the piston ring-pack crevice. A numerical simulation method was developed, which would allow to predict and understand the oxidation process of piston crevice hydrocarbons. A computational mesh with a moving grid to represent the piston motion was built and a 4-step oxidation model involving seven species was used. The sixteen coefficients in the rate expressions of 4-step oxidation model are optimized based on the results from a study on the detailed chemical kinetic mechanism of oxidation in the engine combustion chamber. Propane was used as the fuel in order to eliminate oil layer absorption and the liquid fuel effect. Initial conditions of the burned gas temperature and in-cylinder pressure were obtained from the 2-zone cycle simulation model. And the simulation was carried out from the end of combustion to the exhaust valve opening for various engine speeds, loads, equivalence ratios and crevice volumes. The total hydrocarbon (THC) oxidation in the crevice during the expansion stroke was 54.9% at 1500 rpm and 0.4 bar (warmed-up condition). The oxidation rate increased at high loads, high swirl ratios, and near stoichiometric conditions. As the crevice volume increased, the amount of unburned HC left at EVO (Exhaust Valve Opening) increased slightly.

Experimental Study on the Movement of Pneumatic Actuating Mechanism for Self-Propelling Endoscope (자율주행 내시경을 위한 공압 구동장치의 이동특성에 관한 실험적 연구)

  • Lim, Young-Mo;Park, Ji-Sang;Kim, Byung-Kyu;Park, Jong-Oh;Kim, Soo-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.10
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    • pp.194-199
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    • 2001
  • In this paper, we propose a new locomotive mechanism using impulsive force for microcapsule-type endoscope. It has the compact size for movement in the colon and actuating mechanisms for hi-directional movement. The actuating mechanism resembles a pneumatic cylinder and consists of body, inertia mass(piston). spring. pneumatic source and calve. When valve is ON, the pneumatic impulsive force between piston and body drives them in two opposite direction. As the air in the body is passed away, the contrary movements are occurred by spring reaction. Therefore, the direction of body's motion is determined by the relative magnitude of two opposite impulsive forces, i.e., pneumatic and spring force. The effect of two impulsive forces can simply be controlled by On-Off time of solenoid valve.

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