• 한국융합학회논문지
• /
• 제11권7호
• /
• pp.163-167
• /
• 2020

본 연구에서는 피스톤 헤드의 형상별 열응력해석을 진행하여 내구성이 있는 피스톤의 형상을 고찰하기 위한 연구를 진행하였다. 그 결과로서는 온도가 가해지는 부분에서부터 거리가 멀수록 낮은 온도를 볼 수 있다. 피스톤 헤드의 형상에 따라 열을 받는 면적이 다르기 때문에 피스톤 기둥 부분과 스커트부에 영향을 끼치게 된 점을 볼 수 있었다. 본 연구에서는 세 모델이 동일하게 피스톤 헤드의 중심부에서 가장 적은 응력이 나오는 것을 알 수 있었다. Model A는 다른 두 모델에 비해 항복이 발생하는 응력이 가장 작은 것을 알 수 있었다. Model B는 접시형 피스톤헤드로서 피스톤 헤드부가 오목한 형상으로 되어 있어 피스톤 헤드 중심부에서는 주변 부분에 영향을 가장 덜 끼치는 모델임을 알 수 있었다. Model C는 항복이 발생하게 되는 응력이 가장 크게 보였다. 또한 본 연구결과는 내구성이 있는 피스톤의 형상 설계에 유용하게 적용할 수 있다고 사료된다. 피스톤 헤드의 형상에 따른 열응력 해석을 적용함으로서, 본 연구가 미적인 융합에 부합된다고 사료된다.

• 한국소음진동공학회:학술대회논문집
• /
• 한국소음진동공학회 2000년도 추계학술대회논문집
• /
• pp.207-207
• /
• 2000

Fuel consumption of a modern combustion engine is significantly influenced by the mechanical friction losses. The reduction of the engine friction losses offers a remarkable potential in emission and fuel consumption reduction. The analysis of the engine friction distribution of modern engines shows that the piston and the cylinder have a high share at total engine friction. The present study uses PISDYN(by Ricardo) software to analyze the friction losses. The design parameters such as skirt profile, center of mass of the piston are shown to have key influences on the friction losses.

• 동력기계공학회지
• /
• 제3권1호
• /
• pp.16-22
• /
• 1999

The purpose of this study is to prevent the stick, scuffing, scratch between piston and cylinder, is to contribute the piston design such as piston profile, clearance by calculating reaction force by over-lap of piston skirt, as measuring the temperature distributions of cylinder wall. The experiment has been peformed to obtain data during actual engine operation. Temperature gradient in peripheral and axial distributions of cylinder wall according to torque and speed of engine were measured by use of an 800cc class gasoline engine. The results obtained are summarized as follows ; 1) The temperature of cylinder wall at TDC was about $50{\sim}75^{\circ}C$ higher than temperature of cooling water. 2) The rear side temperature of top dead center was $141^{\circ}C$(1/4 load) in axial distribution, whereas the rear side of midway position temperature was $98^{\circ}C$. 3) The temperature of cylinder wall increased in according to rising temperature of cooling water. 4) The thrust side temperature of cylinder wall was about $15^{\circ}C$ in all load test. 5) The rear side temperature of top dead center was $159^{\circ}C$ (1/2 load) in peripheral distribution, it was about $39^{\circ}C$ higher than thrust side temperature.

• Journal of Advanced Marine Engineering and Technology
• /
• 제22권6호
• /
• pp.827-835
• /
• 1998

The effects of recirculated exhaust gas on the wear of cylinder liner piston and piston rings have been investigated by the experiment with a two-cylinder four cycle indirect injection diesel engine operating at 75% load and 1600 rpm speed For the purpose of comparison between the rates of two cylinders with and without EGR the recirculated exhaust gas is sucked into one of two cylinders after the soot among exhaust emissions is removed by an intntionally designed cylinder-type scrubber equipped with 6 water injectors(A water injector has 144 nozzles of 1.0 mm diame-ter) while only the fresh air into another cylinder. These experiments are carried out on the fuel injection at a fixed $15.3^{\circ}$ BTDC timing. It is found that firstly the mean wear amount of cylinder liner with EGR is more increased in the measurement positions of the second half than of the first half and the mean wear amount without EGR is almost uniform regardless of measurement posi-tions secondly the wear rates of the first and second piston ring(compression ring)thickness with EGR are more than twice but the wear rate of oil ring thickness without EGR is more increased than that with EGR and finally the wear rate of piston skirt with EGR is a little bit increased but the piston hed diameter is rather increased owing to soot adhesion and corrosion wear and espe-cially larger with EGR.

• Journal of Welding and Joining
• /
• 제17권6호
• /
• pp.62-69
• /
• 1999

The advantages of Thermal sprayed coatings as a replacement for cast iron liners are reduced weight, better heat transfer and reduced cost. One of the most important performance attributes of a cylinder bore coating is its wear resistance, since it must survive the abrasive sliding of both the piston rings and the piston skirt. In this study, composite powders were prepared by ball milling of Al-13Si-3Mg(wt%) alloy with SiC particles. The concentrations of SiC were 40 and 60wt%. The composite powders were sprayed using Metco-9MB plasma torch. Plasma sprayed coatings were heat-treated at 500℃ for 3 hours. The wear resistances of the plasma sprayed coatings were found to improve with heat treatment and superior to the commercially available G.C.I.(gray cast iron). AlSiMg-40SiC heat-treated coatings showed the best wear resistance in this study.

• Tribology and Lubricants
• /
• 제26권6호
• /
• pp.336-340
• /
• 2010

Ultrasound thermography detects defects by radiating 20 ~ 30 kHz ultrasound waves to the samples and capturing the heat generated from the defects with the use of an infrared thermographic camera. This technology is being spotlighted as a next-generation NDE for the automobile and aerospace industries because it can test large areas and can detect defects such as cracks and exfoliations in real time. The heating mechanism of the ultrasound vibration has not been accurately determined, but the thermomechanical coupling effect and the surface or internal friction are estimated to be the main causes. When this heat is captured by an infrared thermographic camera, the defects inside or on the surface of objects can be quickly detected. Although this technology can construct a testing device relatively simply and can detect defects within a short time, there are no reliable data about the factors related to its detection ability. In this study, the ultrasound thermography technique was used to manufacture gasoline and diesel engine piston specimens, and nondestructive reliability tests to verify the applicability and validity of the ultrasound thermography technique.

• Tribology and Lubricants
• /
• 제25권6호
• /
• pp.414-420
• /
• 2009

In this study, using the general expressions predicting the pressure under a blade and the volume of coating fluid passing through the blade edge, it is predicted the change of the coating wet film thickness related with various parameters determining the characteristics of this blade coating process. Using the results of this research, it can be found the optimized coating wet film thickness taking into account the parameters related with various coating process on various metal surfaces will be able to be predicted.