• Corrosion Science and Technology
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• 제14권2호
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• pp.54-58
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• 2015

A heavy oil of low quality has been mainly used in the diesel engine of the merchant ship as the oil price has been significantly jumped for several years. Thus, a combustion chamber of the engine has been often exposed to severely corrosive environment more and more because temperature of the exhaust gas of the combustion chamber has been getting higher and higher with increasing of using the heavy oil of low quality. As a result, wear and corrosion of the engine parts such as exhaust valve, piston crown and cylinder head surrounded with combustion chamber are more serious compared to the other parts of the engine. Therefore, an optimum repair welding for these engine parts is very important to prolong their lifetime in a economical point of view. In this study, 1.25Cr-0.5Mo filler metal was welded with SMAW method in the forged steel which would be generally used with piston crown material. And the corrosion properties of weld metal, heat affected and base metal zones were investigated using electrochemical methods such as measurement of corrosion potential, anodic polarization curves, cyclic voltammogram and impedance etc. in 35% $H_2SO_4$ solution. The weld metal and base metal zones exhibited the highest and lowest values of hardness respectively. And, the corrosion resistance of the heat affected and weld metal zones was also increased than that of the base metal zone. Furthermore, it appeared that the corrosive products with red color and local corrosion like as a pitting corrosion were more frequently observed on the surface of the base metal zone compared to the heat affected and weld metal zones. Consequently, it is suggested that the mechanical and corrosion characteristics of the piston crown can be predominantly improved by repair welding method using the 1.25Cr-0.5Mo electrode.

• Journal of Advanced Marine Engineering and Technology
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• 제37권8호
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• pp.893-904
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• 2013

NSGA-II와 함께 크리깅 메타모델기반 다목적최적설계 전략을 3차원 CFD 시뮬레이션을 통해 액셜 피스톤 펌프의 밸브 플레이트 형상을 최적화하는데 적용하였다. 펌프의 압력 변동을 저감하고 수력 효율을 최대화하기 위한 최적설계 과정은 두 단계, 즉 (1) 밸브 플레이트 상의 6개 형상 설계 변수를 선정하고 각 설계변수의 변화에 따른 CFD 해석을 수행하며, (2) CFD 데이터를 이용한 NSGA-II에 기반한 다목적최적설계 접근방식으로 최소 맥동 압력과 펌프 효율 설계에 대해 파레토 프론트를 평가하는 것으로 구성된다. 이들 결과로부터 최소 맥동 압력을 가지며 액셜 피스톤 펌프의 목표 효율에 도달하는 최적 절충해를 선택할 수 있었다.

• 동력기계공학회지
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• 제16권3호
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• pp.5-9
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• 2012

Novel mechanisms for Energy Recovery Devices are proposed to diminish the pressure loss in the high-pressure reverse-osmosis system. In the beginning, the state-of-the-art in the design of Energy Recovery Devices is reviewed and the features of each model are investigated. The direct-coupled axial piston pump(APP) and axial piston motor(APM) showed 39% energy recovery at operating pressure of reverse osmosis desalination systems, 60 bar. Meanwhile, the developed PM2D model, in which APM pistons are arranged parallel to those of APP, is more compact and showed higher efficiency in a preliminary test. Loss-reduction mechanisms employing rod piston and double raw valve port are additionally proposed to enhance the efficiency and durability of the device.

• 한국군사과학기술학회지
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• 제12권4호
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• pp.540-547
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• 2009

In the near future, military robots are likely to be substituted for military personnel in the field of battle. The power system of a legged robot is considerably more complex than the one used for a land vehicle because of the coordination and stability issues due to the large number of degree of freedom. In this paper, a servovalve-piston combination system for a straight-line motion of robot leg is modeled as three degree of freedom based on double inputs and single output transfer function. The output is the displacement of piston from neutral. The inputs are valve displacement from neutral and arbitrary load force in this system. LQR(Linear Quadratic Regulator) technique is applied in order to achieve robust stability and fast responses of the system. The Kalman filter loop, rejection of disturbance and noise, riccati equation, filter gain matrix, and frequency domain equality are analyzed and designed.

• Journal of Mechanical Science and Technology
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• 제19권2호
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• pp.520-528
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• 2005

In this study, a new mathematical dynamic model of displacement sensitive shock absorber (DSSA) is proposed to predict the dynamic characteristics of automotive shock absorber. The performance of shock absorber is directly related to the vehicle behaviors and performance, both for handling and ride comfort. The proposed model of the DSSA has two modes of damping force (i.e. soft and hard) according to the position of piston. In this paper, the performance of the DSSA is analyzed by considering the transient zone for more exact dynamic characteristics. For the mathematical modeling of DSSA, flow continuity equations at the compression and rebound chamber are formulated. And the flow equations at the compression and rebound stroke are formulated, respectively. Also, the flow analysis at the reservoir chamber is carried out. Accordingly, the damping force of the shock absorber is determined by the forces acting on the both side of piston. The analytic result of damping force characteristics are compared with the experimental results to prove the effectiveness. Especially, the effects of displacement sensitive orifice area and the effects of displacement sensitive orifice length on the damping force are observed, respectively. The results reported herein will provide a better understanding of the shock absorber.

• 한국정밀공학회지
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• 제25권12호
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• pp.75-81
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• 2008

A robust controller is proposed for regulating effectively the pressure of control cylinder of swash plate type variable displacement axial piston pump. In order to design a precise and robust pressure control system, a mathematical model for swash plate control system is identified by the signal compression method. Based on the identified mathematical model, an $H_{\infty}$ robust swash plate controller is designed which is robust to the variation of the load pressure. The precise and robust swash plate control characteristics are verified by experiments.

• 수산해양기술연구
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• 제23권2호
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• pp.86-94
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• 1987

열선유속계를 이용하여 디이젤 기관 연소실내의 한점에서 유속을 측정한 결과는 다음과 같은 결론을 얻었다. 1. 연소실내의 유동은 cylinder의 원주방향의 속도 성분이 크며, 유속변화는 밸브 timing과 피스톤 속도등에 밀접한 관계가 있다. 2. 유속은 흡입시부터 증가하여 압축행정중 흡입밸브가 닫히는 60$^{\circ}$ABDC에서 최대치를 갖고 이후 피스톤의 속도가 감소함에 따라 유속도 감소하여 팽창행정중 배기 밸브가 열리는 120$^{\circ}$ATDC에서 다시 증가하였다. 3. 평균유속은 shroud 밸브 사용시가 no shroud 밸브 사용시보다 낮지만 shroud 밸브 사용시 흡입행정에서 난류강도가 가장 크게 나타났다. 4. 90$^{\circ}$shroud 밸브 사용시가 120$^{\circ}$shroud 밸브 사용시보다 난류강도는 더 크고, 90$^{\circ}$shroud의 180$^{\circ}$위치에서 난류강도가 제일 크게 나타났다.(이 논문의 결론부분임)

• 수산해양기술연구
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• 제23권2호
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• pp.40-40
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• 1987

열선유속계를 이용하여 디이젤 기관 연소실내의 한점에서 유속을 측정한 결과는 다음과 같은 결론을 얻었다. 1. 연소실내의 유동은 cylinder의 원주방향의 속도 성분이 크며, 유속변화는 밸브 timing과 피스톤 속도등에 밀접한 관계가 있다. 2. 유속은 흡입시부터 증가하여 압축행정중 흡입밸브가 닫히는 60°ABDC에서 최대치를 갖고 이후 피스톤의 속도가 감소함에 따라 유속도 감소하여 팽창행정중 배기 밸브가 열리는 120°ATDC에서 다시 증가하였다. 3. 평균유속은 shroud 밸브 사용시가 no shroud 밸브 사용시보다 낮지만 shroud 밸브 사용시 흡입행정에서 난류강도가 가장 크게 나타났다. 4. 90°shroud 밸브 사용시가 120°shroud 밸브 사용시보다 난류강도는 더 크고, 90°shroud의 180°위치에서 난류강도가 제일 크게 나타났다.(이 논문의 결론부분임)

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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• pp.401-402
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• 2002

Diesel engines have many sliding parts with solid body contact. For example, a piston-ring and a cylinder bore, a valve and a valve-seat, a cam and a valve tappet. These parts have a severe wear problem. during engine life times. During these times, the valve tappet has abnormal wear such as scuffing and pitting due to a high hertzian contact stress between the cam and the tappet. Excessive wear problems frequently occur to both the cam and the tappet. To solve these problems, we developed an advanced wear resistant tappet. The developed tappet consisted of a hard-metal wear part and a steel body. To increase a bonding strength, those two parts, were directly bonded to each other. Also to decrease a bonding temperature, we developed the composition of Ni-binder materials in the hard metal. To estimate the wear characteristics of the newly developed tappet, we performed wear tests and engine dynamo tests in order to compare them with a conventional Fe-base tappet. As a result, the newly developed tappet has better wear characteristics than those of the conventional tappet. In addition, we performed a 100,000km field-test, and the newly developed tappet showed much improved wear resistance.

• International Journal of Automotive Technology
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• 제8권4호
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• pp.395-402
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• 2007

Homogeneous Charge Compression Ignition (HCCI) shows great potential for low $NO_x$ emission but is hampered by the problem of no direct method to control the combustion process. Therefore, HCCI combustion becomes unstable easily, especially at lower and higher engine load. This paper presents a method to achieve diesel-fueled HCCI combustion, which involves directly injecting diesel fuel into the cylinder before the piston arrives at top dead center in the exhaust stroke and adjusting the valve overlap duration to trap more high temperature residual gas in the cylinder. The combustion stability of diesel-fueled HCCI combustion and the effects of engine load, speed, and valve overlap on it are the main points of investigation. The results show that: diesel-fueled HCCI combustion has two-stage heat release rate (low temperature and high temperature heat release) and very low $NO_x$ emission, combustion stability of the HCCI engine is worse at lower load because of misfire and at higher load because of knock, the increase in engine speed aids combustion stability at lower load because the heat loss is reduced, and increasing negative valve overlap can increase in-cylinder temperature which aids combustion stability at lower load but harms it at higher load.