• Title/Summary/Keyword: Piping Loads

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Thermal stress analysis for high pressure and temperature pipelines in ultra steam turbine (UST) system

  • Choi, Dae-keon
    • Bulletin of the Society of Naval Architects of Korea
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    • v.52 no.2
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    • pp.19-24
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    • 2015
  • A reliable assessment and analysis of the condition of high pressure and temperature steam pipelines requires defining stress state, which will take into consideration not just the impact of internal pressure and temperature but all applied loads. For that, usage of modeling and numerical methods for calculation and analysis of stress state is essential. The main aim of piping stress analysis is to check the design of piping layout, which will allow simple, efficient and economical piping supports and provide flexibility to the piping system for loads and stresses. The piping stress analysis is carried out using CAESER II software. By using this software we can evaluate stresses, stress ratios, flange condition, support loads, element forces and displacements at each node and points. In this paper, only the maximum and minimum displacement results are tabulated, which is also shown in detail by an example of main steam pipelines of UST Main Engine System [1].

Analytical Structural Integrity for Welding Part at Piping Penetration under Seismic Loads (지진하중이 적용되는 배관 관통부의 용접에 대한 구조 건전성 해석)

  • Choi, Heon-Oh;Jung, Hoon-Hyung;Kim, Chae-Sil
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.1
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    • pp.23-29
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    • 2014
  • The purpose of this paper is to assess the structural integrity of piping penetrations for nuclear power plants. A piping qualification analysis describes loads due to deadweight, pressure difference acts normal to the plate, thermal transients, and earthquakes, among other events, on piping penetrations that have been modeled as an anchor. Amodel was analyzed using a commercial finite element program. Apiping penetration analysis model was constructed with an assembly of pipe, head fittings and sleeves. Normally, the design load, thus obtained, will consist of three moments and three forces, referred to a Cartesian coordinate system. When comparing the stress analysis results from each required cutting position, the general membrane stress intensities and local membrane plus bending stress intensities during a structural evaluation cannot exceed the allowable amount of stress for the design loads. Therefore, the piping penetration design satisfies the code requirements.

Limit Loads for Piping Branch Junctions with Local Wall-thinning under Internal Pressure and In-plane Bending (감육이 존재하고 내압과 굽힘하중의 복합하중을 받는 T 분기관의 한계하중)

  • Han, Jae-Jun;Lee, Kuk-Hee;Kim, Yun-Jae;Lee, Sung-Ho;Park, Chi-Yong
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.299-304
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    • 2008
  • This paper presents plastic limit loads of piping branch junctions with local wall thinning under combined pressure and in-plane bending, based on systematic three-dimensional finite element limit analyses using elastic-perfectly plastic materials. An ideal branch junction without weld or reinforcement around the intersection is considered with two locations of wall thinning; one in the run pipe, and the other in the branch pipe. Based on FE results, effects of thinning geometries on plastic limit moments are quantified and simple approximations of plastic limit loads are proposed.

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Limit State Evaluation of Elbow Components Connected with Flexible Groove Joints (유동식 그루브 조인트로 연결된 엘보 요소의 한계상태 평가)

  • Sung-Wan Kim;Da-Woon Yun;Bub-Gyu Jeon;Dong-Uk Park;Sung-Jin Chang
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.28 no.3
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    • pp.91-99
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    • 2024
  • Piping systems are crucial facilities used in various industries, particularly in areas related to daily life and safety. Piping systems are fixed to the main structures of buildings and facilities but do not support external loads and serve as non-structural elements performing specific functions. Piping systems are affected by relative displacements owing to phase differences arising from different behaviors between two support points under seismic loads; this can cause damage owing to the displacement-dominant cyclic behavior. Fittings and joints in piping systems are representative elements that are vulnerable to seismic loads. To evaluate the seismic performance and limit states of fittings and joints in piping systems, a high-stroke actuator is required to simulate relative displacements. However, this is challenging because only few facilities can conduct these experiments. Therefore, element-level experiments are required to evaluate the seismic performance and limit states of piping systems connected by fittings and joints. This study proposed a method to evaluate the seismic performance of an elbow specimen that includes fittings and joints that are vulnerable to seismic loads in vertical piping systems. The elbow specimen was created by connecting straight pipes to both ends of a 90° pipe elbow using flexible groove joints. The seismic performance of the elbow specimen was evaluated using a cyclic loading protocol based on deformation angles. To determine the margin of the evaluated seismic performance, the limit states were assessed by applying cyclic loading with a constant amplitude.

A Study on the Shaft End Displacement of the Centrifugal Pump under Nozzle Loads using Compliance Coefficients (컴플라이언스 계수에 의한 노즐하중 하에서의 원심펌프의 축단변위에 관한 연구)

  • 최복록;박진무;김광은
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.4
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    • pp.233-239
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    • 2000
  • Investigation results are presented fur the shaft end displacements due to the elastic deformation of the casing and support in double suction centrifugal pump. Suction and discharge nozzles of the pump are subject to external piping loads and, in API 610, maximum values of their components are specified. This means that each nozzle can be subject to various combinations of loading conditions. Considering upper and lower criteria of each load, we must perform for the 4,096 load cases, and assign the direction and range of the loads. So, this paper develops an efficient procedure(Compliance Coefficient Method) to calculate the shaft end displacements(@ coupling) to determine whether satisfying the pump's standard. Also, we analyzed the effects of the casing and support thickness on shaft end displacements.

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Study on Support Span Optimization of Pipeline System Considering Seismic Load (지진 하중을 고려한 배관시스템의 지지 스팬 최적화에 관한 연구)

  • Hur, Kwan-Do;Son, In-Soo
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.4_2
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    • pp.627-635
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    • 2020
  • In this study, the optimal support span determination of pipeline system was carried out in consideration of the effects of seismic loads. The theoretical support and structural analysis were used to determine the optimal support span of piping system according to pipe diameter using theoretical and structural deflection criteria. The reliability of the analysis results was secured by comparing the structural and theoretical results. In particular, the optimum support span of piping system was obtained by considering the effects of seismic load, and the optimal support span of pipe diameter and piping system tended to be proportional to each other. When considering the effects of earthquakes on different pipe diameters(300~2,500mm), the span length is reduced by up to 48% at the allowable stress criterion, and the pipe span length is reduced by up to 5.9% at the deflection criterion. It can be seen that the effect of the seismic load on the determination of the piping span length has a greater effect on the stress than the displacement.

Technology of Inspection and Real-time Displacement Monitoring on Critical Pipe for Power Plant (발전용 고온 배관의 점검 및 실시간 변위감시 기술)

  • Hyun, Jung-Seob;Heo, Jae-Sil;Cho, Sun-Young;Heo, Jeong-Yeol;Lee, Seong-Kee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.10
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    • pp.1177-1186
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    • 2009
  • High temperature steam pipes of thermal power plant are subject to a severe thermal range and usually operates well into the creep range. Cyclic operation of the plant subjects the piping system to mechanical and thermal fatigue damages. Also, poor or malfunctional supports can impose massive loads or stress onto the piping system. In order to prevent the serious damage and failure of the critical piping system, various inspection methods such as visual inspection, computational analysis and on-line piping displacement monitoring were developed. 3-dimensional piping displacement monitoring system was developed with using the aluminum alloy rod and rotary encoder sensors, this system was installed and operated on the high temperature steam piping of "Y" thermal power plant successfully. It is expected that this study will contribute to the safety of piping system, which could minimize stress and extend the actual life of critical piping.

Methodology to Determine Sign for the Most Conservative 3-D Nozzle Loads (3차원 노즐로드 보수적 하중 조건 결정을 위한 하중 부호 결정 방법론)

  • Kyoung Chan Yoo;Ki Wan Seo;Hyun Seok Song;Yun Jae Kim
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.19 no.2
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    • pp.140-145
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    • 2023
  • When performing stress analysis for a nozzle in nuclear power plants, the nozzle loads should be determined conservatively. Existing stress analysis report of 3-D nozzle loads in nuclear power plants often provide only load magnitude not the sign (direction). Since calculated stress distribution depends on load direction, determining critical load directions for conservative stress analysis is crucial. In this study, an efficient method for determining critical load directions in nozzle loads is proposed. In the proposed method, stresses are firstly calculated using elastic finite element (FE) analysis for the uni-axial load in each direction. Then stress distributions for the multi-axial loads are analytically calculated using the principle of superposition. The calculated stress values are verified by comparing with FE analysis results under multi-axial loading. By using this method, the complex task of determining conservative load directions can be simplified.

Design and Integrity Evaluation of High-temperature Piping Systems in the STELLA-2 Sodium Test Facility (STELLA-2 소듐 시험 시설 고온 배관 계통의 설계 및 건전성 평가)

  • Son, Seok-Kwon;Lee, Hyeong-Yeon;Ju, Yong-Sun;Eoh, JaeHyuk;Kim, Jong-Bum;Jeong, Ji-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.9
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    • pp.775-782
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    • 2016
  • In this study, elevated temperature design and integrity evaluation have been conducted using two different piping design codes for the high-temperature piping systems of sodium integral effect test loop for safety simulation and assessment(STELLA-2) being developed by KAERI(Korea Atomic Energy Research Institute). The design code of ASME B31.1 for power piping and French nuclear grade piping design guideline, RCC-MRx RD-3600 were applied, and conservatism of those codes was quantified based on the piping integrity evaluation results. The piping system of Model DHRS, Model IHTS and PSLS are to be installed in STELLA-2. The integrity evaluation results for the three piping systems according to the two design codes showed that integrity of the piping system was confirmed. As a code comparison result, ASME B31.1 was shown to be more conservative for sustained loads while RD-3600 was more conservative for thermal loads compared to B31.1.

Proposal of a Simulated Test Method for the Evaluation of Deformation and Failure Characteristics of Pipe Elbows under Cyclic Loads (반복하중 하의 엘보우 변형 및 손상 특성 평가를 위한 모사시험 방법 제안)

  • Kim, Jin Weon;Lee, Dae Young;Park, Heung Bae
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.16 no.1
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    • pp.1-10
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    • 2020
  • This study proposed a simulated test method using ring specimen to evaluate the deformation and failure characteristics of pipe elbows under a large amplitude cyclic load. The validity of the test method was demonstrated by finite element (FE) analysis of pipe elbow and ring specimen under cyclic loads. The results showed that the proposed test method adequately simulates the distribution of circumferential strain at crown of pipe elbows where cracks occur under cyclic loads and presents the cyclic hardening behavior of pipe elbows. The parametric FE analysis showed that consistent simulated test results could be obtained when the test section of the ring specimen is longer than 1/2 of the inner diameter of the ring specimen and the radius of the inner loading jig is less than 1/4 of the inner diameter of the specimen.