• Title/Summary/Keyword: Pipeline Defects

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Non-Destructive Evaluation of Separation and Void Defect of a Pneumatic Tire by Speckle Shearing Interferometry

  • Kim, Koung-Suk;Kang, Ki-Soo;Jung, Hyun-Chul;Ko, Na-Kyong
    • Journal of Mechanical Science and Technology
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    • v.18 no.9
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    • pp.1493-1499
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    • 2004
  • This paper describes the speckle shearing interferometry, a non-destructive optical method, for quantitative estimation of void defect and monitoring separation defect inside of a pneumatic tire. Previous shearing interferometry has not supplied quantitative result of inside defect, due to effective factors. In the study, factors related to the details of an inside defect are classified and optimized with pipeline simulator. The size and the shape of defect can be estimated accurately to find a critical point and also is closely related with shearing direction. The technique is applied for quantitative estimation of defects inside of a pneumatic tire. The actual traveling tire is monitored to reveal the cause of separation and the starting points. And also unknown void defects on tread are inspected and the size and shape of defects are estimated which has good agreement with the result of visual inspection.

Probabilistic Assessment of life Time for Gas Pipe Lines (통계적 방법을 통한 가스배관의 잔여수명 예측)

  • Choe, B.H.;Lee, S.H.;Kim, Y.P.;Kim, W.S.;Ko, Y.T.
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.234-239
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    • 2004
  • A study on the probabilistic methodology for the estimation of the remaining life of Pressurized pipelines containing active corrosion defects is presented. This reliability assessment is earned out using extream value distribution of the corroded defects instead of already published failure perssure moded like NG18 or ASME B31G. The failure probability of pipelines depends on the number of corroded defects. and it could be calculated directly as the area exceeded a defined L V(Limited Value of corrosion depth). The remaining life of pressurized pipelines can also be estimated by the PDF of extream value distribution as calculating the exceeded area with a defined failure probability.

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An Assesment of the Gas Pipeline Reliability Using Corrosion based Composite Failure (부식기반 복합고장을 고려한 가스배관의 신뢰도 평가)

  • Kim, Seong-Jun;Kim, Dohyun;Kim, Woosik;Kim, Young-Pyo;Kim, Cheolman
    • Journal of Korean Society for Quality Management
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    • v.47 no.4
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    • pp.739-754
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    • 2019
  • Purpose: The purpose of this paper is to develop a reliability estimation procedure for the underground gas pipeline in the presence of corrosion defects. Methods: Corrosion is one of the major causes of the gas pipeline failure. Several failure forms caused by corrosion have been studied. Among them, small leak and burst are considered in this paper. The composite failure of the two is defined by limit state function, and it is expressed with pipe parameters. Given a modified corrosion dataset, in order to obtain reliability estimations, the method of first order and second moment is adopted because of its simplicity. The computation processes are conducted with MATLAB coding. Results: According to numerical results, the probability of composite failure is affected by both small leak and burst. In particular, when corrosion depth stays at low level, it is consistent with the probability of burst failure. On the contrary, it is more influenced by the small leak failure as corrosion depth is increasing. In such case, the probability of composite failure is fast approaching to the safety limit. Conclusion: By considering the composite failure, more practical predictions of remaining life can be obtained. The proposed method is useful for maintenance planning of the underground gas pipeline.

A Study on Structural Integrity Assessment of Pipeline using Weight Function Solution (가중함수법을 적용한 파이프라인 구조건전성평가에 관한 연구)

  • Noh, Ki-Sup;Oh, Dong-Jin;Kim, Myun-Hyun
    • Journal of Welding and Joining
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    • v.35 no.1
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    • pp.55-60
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    • 2017
  • There are many Industry Code and Standard (ICS) for Structural Integrity Assessment (SIA) on welded structure with defect. The general ICSs, such as R6, BS 7910 and API 579-1/ASME FFS-1, provide equations to determine the upper bound residual stress profiles based on collections from many literatures. However, these residual stress profiles used in the SIA cause the conservative design for welded structures. In this study, the structural integrity assessment for girth weld in pipeline has been conducted based on fracture mechanics. In addition, thermo-elastic plastic FE analysis was performed for evaluating the residual stress of girth weld in pipeline. The weight function solution is used to determine the stress intensity factor using the residual stress profile obtained by the FE analysis. This approach can account for redistribution and relaxation of residual stress as the defects grow. In order to the evaluate quantitative comparison between BS 7910 and weight function solution, structural integrity assessment determining allowable crack size on cracked pipe was performed with failure assessment diagram.

Eddy Current Sensor Development for Offshore Pipeline NDT Inspection (해양파이프라인 비파괴검사를 위한 와전류 센서 개발)

  • Lee, Seul-Gi;Song, Sung-Jin
    • Journal of Ocean Engineering and Technology
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    • v.29 no.2
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    • pp.199-206
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    • 2015
  • Regular high-strength carbon steel is currently the most commonly used pipe material for onshore and offshore pipelines. The corrosion of offshore pipelines is a major problem as they age. The collapse of these structures as a result of corrosion may have a heavy cost is lives and assets. Therefore, their monitoring and screening is a high priority for maintenance, which may ensure the integrity and safety of a structure. Monitoring risers and subsea pipelines effectively can be accomplished using eddy current inspection to detect the average remaining wall thickness of corroded low-alloy carbon steel pipelines through corrosion scaling, paint, coating, and concrete. A test specimen for simulating the offshore pipeline is prepared as a standard specimen for an analysis and experiment with differential bobbin eddy current sensors. Using encircling coils, the signals for the defect in the simulated specimen are analyzed and evaluated in experiments. Differential bobbin eddy current sensors can diagnose the defects in a specimen, and experiments have been carried out using the developed bobbin eddy current sensor. As a result, the most optimum coil parameters were selected for designing differential bobbin eddy current sensors.

Development of the Odometer System for the Intelligent Pig (인텔리전트 피그를 위한 주행거리계의 개발)

  • Park, S.S.;Kim, D.K.;Yoo, H.R.;Cho, S.H.;Park, D.J.;Koo, S.J.;Rho, Y.W.;Lee, J.G.;Hong, H.S.;Seo, J.W.;Park, C.G.
    • Proceedings of the KSME Conference
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    • 2001.06b
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    • pp.222-227
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    • 2001
  • This paper introduces the spring-mounted odometer system which maintains the correct contact with the pipe wall and measures the distance along the pipe. The odometer wheel is designed to keep contact to the pipelines inner wall and to generate fifty rectangular pulses per one turn(l59.5681mm) during pigging. The pipeline has the defects in various types such as buckles, winkles, cracks, dents, welding point and so on. Specially, girth welding points which exist each 12m of the pipeline, much affects the operational environment of the odometer. The measurement error of the distance along the pipe is accumulated, for the measurement error of wheel's circumference and the pipeline inner environment. So, this paper proposes the method for the error compensation based on the analysis of the odometer's behavior around the girth welding point of pipe. The experimental results show that developed odometer system can be used for the intelligent pig with good performances.

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Health monitoring of pressurized pipelines by finite element method using meta-heuristic algorithms along with error sensitivity assessment

  • Amirmohammad Jahan;Mahdi Mollazadeh;Abolfazl Akbarpour;Mohsen Khatibinia
    • Structural Engineering and Mechanics
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    • v.87 no.3
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    • pp.211-219
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    • 2023
  • The structural health of a pipeline is usually assessed by visual inspection. In addition to the fact that this method is expensive and time consuming, inspection of the whole structure is not possible due to limited access to some points. Therefore, adopting a damage detection method without the mentioned limitations is important in order to increase the safety of the structure. In recent years, vibration-based methods have been used to detect damage. These methods detect structural defects based on the fact that the dynamic responses of the structure will change due to damage existence. Therefore, the location and extent of damage, before and after the damage, are determined. In this study, fuzzy genetic algorithm has been used to monitor the structural health of the pipeline to create a fuzzy automated system and all kinds of possible failure scenarios that can occur for the structure. For this purpose, the results of an experimental model have been used. Its numerical model is generated in ABAQUS software and the results of the analysis are used in the fuzzy genetic algorithm. Results show that the system is more accurate in detecting high-intensity damages, and the use of higher frequency modes helps to increase accuracy. Moreover, the system considers the damage in symmetric regions with the same degree of membership. To deal with the uncertainties, some error values are added, which are observed to be negligible up to 10% of the error.

Prediction of Remaining Life for Corroded Pipelines (부식 손상된 파이프라인의 잔존 수명 예측)

  • JIN, Yeung-Jun
    • Journal of the Korean Society of Industry Convergence
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    • v.7 no.4
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    • pp.411-417
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    • 2004
  • Recently, researchers and engineers from, the development of reliability engineering and probability fracture mechanics, have begun to take seriously the reliability analysis and the integrity for a corroded pipeline. Pressurized pipelines containing active corrosion defects increase gradually both in extent, and depth with increased periods of exposure. This causes a reduction of the remaining strength and the carrying capacity of a pipeline; and creates uncertainty about the future capacity. The steps that are necessary in order to assess the integrity of corroded pipelines will be discussed in this paper utilizing results from an actual model.

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Defect depth estimation using magnetic flux leakage measurement for in-line inspection of pipelines (자기 누설 신호의 측정을 이용한 배관의 결함 깊이 추정)

  • Moon, Jae-Kyoung;Lee, Seung-Hyun;Lee, In-Won;Park, Gwan-Soo;Lee, Min-Ho
    • Journal of Sensor Science and Technology
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    • v.15 no.5
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    • pp.328-333
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    • 2006
  • Magnetic Flux Leakage (MFL) methods are widely employed for the nondestructive evaluation (NDE) of gas pipelines. In the application of MFL pipeline inspection technology, corrosion anomalies are detected and identified via their leakage filed due to changes in wall thickness. The gas industry is keenly interested in automating the interpretation process, because a large amount of data to be analyzed is generated for in-line inspection. This paper presents a novel approach to the tasks of data segmentation, feature extraction and depth estimation from gas pipelines. Also, we will show that the proposed method successfully identifying artificial defects.

Application of Laser-based Ultrasonic Technique for Evaluation of Corrosion and Defects in Pipeline (배관부 부식 및 결함 평가를 위한 레이저 유도 초음파 적용 기술)

  • Choi, Sang-Woo;Lee, Joon-Hyun;Cho, Youn-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.2
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    • pp.95-102
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    • 2005
  • There are many tube and pipeline in nuclear power plant under high temperature and high pressure. Erosion and corrosion defects were expected on these tube and pipe-line by environmental and mechanical factors. These erosion and corrosion defects ran be evaluated by ultrasonic technique. In these study, Scanning Laser Source(SLS) technique was applied to detect defect and construct image. This technique also makes detection possible on rough and curved surfaces such as tube and pipe-line by scanning. Conventional ultrasonic scanning technique requires immersion of specimen or water jet for transferring ultrasonic wave between transducer and specimen. However, this SLS technique does not need contacting and couplant to generate surface wave and to get flaw images. Therefore, this SLS technique has several advantages, for complicated production inspection, non-contact, remote from specimen, and high resolution. In this study, SLS images were obtained with various conditions of generation laser ultrasound and receiving in order to enhance detectability of flaws on the tube. Stress corrosion cracks were produced on tube and images of stress corrosion cracks were constructed by using SLS technique.