• 제목/요약/키워드: Pipeline Defect

검색결과 73건 처리시간 0.028초

Pipeline defect detection with depth identification using PZT array and time-reversal method

  • Yang Xu;Mingzhang Luo;Guofeng Du
    • Smart Structures and Systems
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    • 제32권4호
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    • pp.253-266
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    • 2023
  • The time-reversal method is employed to improve the ability of pipeline defect detection, and a new approach of identifying the pipeline defect depth is proposed in this research. When the L(0,2) mode ultrasonic guided wave excited through a lead zirconate titinate (PZT) transduce array propagates along the pipeline with a defect, it will interact with the defect and be partially converted to flexural F(n, m) modes and longitudinal L(0,1) mode. Using a receiving PZT array attached axisymmetrically around the pipeline, the L(0,2) reflection signal as well as the mode conversion signals at the defect are obtained. An appropriate rectangle window is used to intercept the L(0,2) reflection signal and the mode conversion signals from the obtained direct detection signals. The intercepted signals are time reversed and re-excited in the pipeline again, result in the guided wave energy focusing on the pipeline defect, the L(0,2) reflection and the L(0,1) mode conversion signals being enhanced to a higher level, especially for the small defect in the early crack stage. Besides the L(0,2) reflection signal, the L(0,1) mode conversion signal also contains useful pipeline defect information. It is possible to identify the pipeline defect depth by monitoring the variation trend of L(0,2) and L(0,1) reflection coefficients. The finite element method (FEM) simulation and experiment results are given in the paper, the enhancement of pipeline defect reflection signals by time-reversal method is obvious, and the way to identify pipeline defect depth is demonstrated to be effective.

도시가스배관 부식결함 평가방안 개발 (Development of Corrosion Defect Assessment Method for City Gas Pipeline)

  • 김철만;김우식;한상인;최송천
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.228-233
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    • 2004
  • The length of city gas pipeline is increasing with expansion of natural gas transmission rapidly. A lot of the expense was paid for repair and maintenance with increasing of pipeline length and the cost of repair and maintenance by the corrosion was the highest. It is necessary to evaluate integrity in case of thickness reduction by corrosion. There are a lot of assessment criteria for corrosion defect in foreign countries but they are not suitable for application in the country directly. In this work, we performed the burst test and the finite element analysis for city gas pipeline, KS D3507 and KS D3631 for city gas transmission, and developed the assessment method of corrosion defect, which is suitable for domestic condition.

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SQI를 이용한 지하 매설 가스 배관 결함 길이 추정 (Defect Length Estimation Using SQI for Underground Gas Pipelines)

  • 김민호;최두현
    • 한국가스학회지
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    • 제15권2호
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    • pp.27-32
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    • 2011
  • 본 논문에서는 자기 누설 탐상법을 이용하여 획득한 자기 누설 신호에 SQI(self quotient image)를 적용하여 지하에 매설된 가스 배관에 발생한 결함의 길이를 추정하는 방법을 소개한다. 자기 누설 탐상 시스템(MFL)이 지나간 가스 배관은 탐상 시스템의 영구 자석에 의해 착자(magnetization) 된다. 착자된 가스 배관에 결함이나 부식 등의 손상이 있을 경우 손상 부위에서는 누설 자속이 증가한다. 본 논문에서는 자기 누설 탐상 시스템의 홀센서를 이용하여 누설 자속을 계측한 후 SQI를 적용하여 결함의 길이를 추정한다. 한국가스공사(KOGAS)의 모의 시험 배관(KPSF)에 설치된 74개의 인공결함에 대해 제안한 알고리즘과 기존의 결함 길이 추정 알고리즘들의 성능을 비교하였다.

지하매설배관의 피복손상부 탐측에 관한 연구 (Coating defect survey of underground buried pipelines)

  • 하태현;배정효;이현구;김대경;하윤철;박경화
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2005년도 제36회 하계학술대회 논문집 전기설비
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    • pp.61-63
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    • 2005
  • In present, most of underground metallic structures, especially gas pipeline, have adopted in order to protect against a corrosion. If a coating defect is be on the surface of gas pipeline, the pitting corrosion is occur normally. So, in the corrosion field, investigation of coating defect is very important activity. In this paper, DCVG(Direct Current Voltage Gradient) method which is can detect a coating defect of gas pipeline is introduced. And also, the assesment of coating defect position according to the position of temporary anode of ICCP(Impresed Current Cathodic Protection) system is presented.

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가스배관 용접부위 부식에 대한 파열압력 평가 (The Evaluation of Burst Pressure for Corroded Weld in Gas Pipeline)

  • 김영표;김우식;이영광;오규환
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.222-227
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    • 2004
  • The failure assessment for corroded pipeline has been considered with the full scale burst test and the finite element analysis. The burst tests were conducted on 762 mm diameter, 17.5 mm wall thickness and API 5L X65 pipe that contained specially manufactured rectangular corrosion defect. The failure pressure for corroded pipeline was measured by burst testing and classified with respect to corrosion sizes and corroded regions - the body, the girth weld and the seam weld of pipe. Finite element analysis was carried out to derive failure criteria of corrosion defect on the pipe. A series of finite element analyses were performed to obtain a limit load solution for corrosion defects on the basis of burst test. As a result, the criteria for failure assessment of corrosion defect within the body, the girth weld and the seam weld of API 5L X65 gas pipeline were proposed.

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국내가스배관 부식부위 평가프로그램의 개발 (Development of Corrosion Defect Assessment Program for API X65 Gas Pipelines)

  • 최재붕;김연호;구본걸;김영진;김영표;백종현;김우식
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집A
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    • pp.453-458
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    • 2001
  • Pipelines have the highest capacity and are the safest and the least environmentally disruptive way for gas or oil transmission. Recently, failures due to corrosion defects have become of major concern in maintaining pipeline integrity. A number of solutions have been developed for the assessment of remaining strength of corroded pipelines. However, these solutions are known to be dependent on material properties and pipeline geometries. In this paper, a Fitness-For-Purpose type limit load solution for corroded gas pipelines made of the X65 steel is proposed. For this purpose, a series of burst tests with various types of corrosion defects are performed. Finite element simulations are carried out to derive an appropriate failure criterion. And then, further, extensive finite element analyses are performed to obtain the FFP type limit load solution for corroded X65 gas pipelines as a function of defect depth, length and pipeline geometry. And also, a window based computer program far the assessment of corrosion defect, which is named as COPAP(COrroded Pipeline Assessment Program) has been developed on the basis of proposed limit load solution.

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Failure Probability of Corrosion Pipeline with Varying Boundary Condition

  • Lee, Ouk-Sub;Pyun, Jang-Sik
    • Journal of Mechanical Science and Technology
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    • 제16권7호
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    • pp.889-895
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    • 2002
  • This paper presents the effect of external corrosion, material properties, operation condition and design thickness in pipeline on failure prediction using a failure probability model. The predicted failure assessment for the simulated corrosion defects discovered in corroded pipeline is compared with that determined by ANSI/ASME B31G code and a modified B31G method. The effects of environmental, operational, and random design variables such as defect depth, pipe diameter, defect length, fluid pressure, corrosion rate, material yield stress and pipe thickness on the failure probability are systematically studied using a failure probability model for the corrosion pipeline.

천연가스 공급배관의 사용적합성 통합프로그램 (Integrated Fitness-for-service Program for Natural Gas Transmission Pipeline)

  • 김우식;김영표;김철만;백종현
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.269-274
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    • 2008
  • For fitness-for-service analyses of underground natural gas pipelines, engineering assessment methods against possible defects need to be developed. The assessment methods for high pressure pipeline of KOGAS, was developed using the full size pipe burst tests and the finite element analysis. It included the defect assessment methods for a single and multi-corrosion, corrosion in girth welding part, corrosion in seam welding part, the mechanical damage defects as dent and gouge, crack and large plastic deformation of API 5L X65 pipe. In addition, we developed method to assess pipeline integrity by internal and external load to buried pipeline. Evaluation results were compared with other methods currently being applied to the gas pipeline. The program of Windows environment is made for easily using assessment methods. It provides a consistent user interface, so non-professional technician can easily and friendly use the FFS program from company intranet. Several evaluation programs is easily installed using one installer. Each program constitutes a common input interface and the output configuration program, and evaluation result store and can be recalled at any time. The FFS program based on independent evaluation method is used to evaluate the integrity and safety of KOGAS pipeline, and greatly contribute to safe and efficient operation of pipeline. This paper presents experimental, analytical and numerical investigations to develop the FFS methods for KOGAS pipeline, used as high pressure natural gas transmission pipeline within KOREA. Also, it includes the description of the integrated program for FFS methods.

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자기 누설 신호와 SQI를 이용한 배관 결함 검출 (Pipeline Defects Detection Using MFL Signals and Self Quotient Image)

  • 김민호;노용우;최두현
    • 비파괴검사학회지
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    • 제30권4호
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    • pp.311-316
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    • 2010
  • 본 논문에서는 비파괴검사법 중 하나인 자기누설탐상검사법을 이용하여 지하에 매설된 가스 배관의 결함 위치를 검출하는 방법을 제안한다. 자기 누설 탐상 시스템을 통해 얻은 자기 누설 신호는 일반적으로 비선형성을 띄며 다양한 외부 요인으로 인한 신호의 왜곡이 심하다. 본 논문에서는 신호의 비선형성과 신호의 왜곡을 보정하는 신호 처리 기법 중 SQI(self quotient image)를 이용하여 배관 결함의 위치를 검출하였다. 실제로 제작된 모의시험 배관에 제작된 다양한 인공 결함에 대해 알고리즘을 적용한 결과 기존 DCT(discrete cosine transform) 계수 기반 방법에 비해 결함 검출 성능이 크게 향상됨을 확인하였다.

파손압력모델의 경계조건을 이용한 매설배관의 파손확률 평가 (Estimation of Failure Probability Using Boundary Conditions of Failure Pressure Model for Buried Pipelines)

  • 이억섭;김의상;김동혁
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.310-315
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    • 2003
  • This paper presents the effect of boundary condition of failure pressure model for buried pipelines on failure prediction by using a failure probability model. The first order Taylor series expansion of the limit state function is used in order to estimate the probability of failure associated with various corrosion defects for long exposure periods in years. A failure pressure model based on a failure function composed of failure pressure and operation pressure is adopted for the assessment of pipeline failure. The effects of random variables such as defect depth, pipe diameter, defect length, fluid pressure, corrosion rate, material yield stress, material ultimate tensile strength and pipe thickness on the failure probability of the buried pipelines are systematically studied by using a failure probability model for the corrosion pipeline.

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