• Journal of Welding and Joining
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• 제23권6호
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• pp.61-66
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• 2005

A probabilistic approach for evaluating failure risk is suggested in this paper. Probabilistic fracture analyses were performed for a pressurized pipe of a Cr-Mo steel reflecting variation of material properties at high temperature. A crack was assumed to be located along the weld fusion line. Probability density functions of major variables were determined by statistical analyses of material creep and creep crack growth data measured by the previous experimental studies by authors. Distributions of these variables were implemented in Monte Carlo simulation of this study. As a fracture parameter for characterizing growth of a fusion line crack between two materials with different creep properties, $C_t$ normalized with $C^*$ was employed. And the elapsed time was also normalized with tT, Resultingly, failure probability as a function of operating time was evaluated fur various cases. Conventional deterministic life assessment result was turned out to be conservative compared with that of probabilistic result. Sensitivity analysis for each input variable was conducted to understand the most influencing variable to the analysis results. Internal pressure, creep crack growth coefficient and creep coefficient were more sensitive to failure probability than other variables.

• 한국정밀공학회지
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• 제18권12호
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• pp.73-81
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• 2001

The MIAB welding uses a rotating arc as its heat source and is known as an efficient method fur pipe butt welding. The arc is rotated around the weld line by the electro-magnetic force resulting from the interaction of arc current and magnetic field. The electro-magnetic force is affected by magnetic flux density, arc current, and arc length. Especially, the magnetic flux density is an important factor on arc rotation and weld quality. This paper presents a 2D finite element model for the analysis of magnetic flux density in the actual welding conditions. The magnetic flux density is mainly dependent on gap between two pipes, the position of coil from gap center, exciting current, and relative permeability. Thus, the relations between magnetic flux density and main factors were investigated through experiment and analysis. Experiments were performed for the steel pipes(48.1mm O.D and 2.0mm thickness). The analysis results of magnetic flux density reveal that it increases with increasing exciting current, increasing relative permeability, decreasing distance from gap center to coil, and decreasing gap size. It is considered that the results of this study can be used as important data on the design of coil system and MIAB welding system.

• 한국구조물진단유지관리공학회 논문집
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• 제3권2호
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• pp.161-167
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• 1999

There is an increasing need for the estimation of foundation piles whose depths are unknown. Especially in repair and reinforcement works or in safety inspection and assessment to the big structures whose foundations are piles, the accurate information about the depth of foundation piles is one of the most important factors. A borehole magnetic tool has been developed and tested to meet this object. The fundamental base is that there usually exist many re-bars inside the foundation structure such as piles, and these re-bars are ferromagnetic materials which cause strong induced magnetic field comparable to the earth magnetic field. It utilizes flux-gate type magnetometer which measures 3-components of the magnetic field. Taking vertical derivatives of vertical component of the measured magnetic field, we can expect the error limit of estimating the depth of the pile end less than 20 cm in favorable condition. The maximum measurable distance is about 3 m to the pile from the borehole. The field data show that borehole magnetics is one of the most accurate, fast, and reliable methods for this object so far, as long as there is no magnetic materials such as deep located steel pipe or power cables close to the foundation piles.

• 한국기계가공학회지
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• 제17권6호
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• pp.105-110
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• 2018

A concrete docking hose of pump car's boom pipe line have been used in many construction sites. They are long structures with continuous cornering, similar to a trunk of the elephant, characterized by a very high pressure resistance of 20MPa. They need flexible materials and structure in order to move the hose smoothy. But commercial concrete hose is hard to handle and heavy owing to adaption of steel reinforcement. In this study, it is tried an experimental approach to the characteristic of inner rubber layer and abrasion resistance. Also, we are investigated the bursting pressure according to the reinforcement of the hose and propose the usefulness of the hose reinforced with high strengthened aramid fiber.

• Steel and Composite Structures
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• 제48권4호
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• pp.443-459
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• 2023

This paper investigates the stability of a bi-directional functionally graded (BD-FG) cylindrical beam made of imperfect concrete, taking into account size-dependency and the effect of geometry on its stability behavior. Both buckling and dynamic behavior are analyzed using the modified coupled stress theory and the classical beam theory. The BD-FG structure is created by using porosity-dependent FG concrete, with changing porosity voids and material distributions along the pipe radius, as well as uniform and nonuniform radius functions that vary along the beam length. Energy principles are used to generate partial differential equations (PDE) for stability analysis, which are then solved numerically. This study sheds light on the complex behavior of BD-FG structures, and the results can be useful for the design of stable cylindrical microstructures.

• 한국정밀공학회지
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• 제11권2호
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• pp.32-40
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• 1994

In this study by using EMAT(electro magnetic acoustic transducer)the artificial slit is installed on 12B-SUS pipe test piece. By making 4 cycle SH-burst (EMA) incidence to 45 .deg. angle, the signal data of pulse, received from EMAT are translated into digital-signal-processing- method SSP(Split Spectrum Processing) and Deconvolution method. The main conclusions obtained are as follows; (1) the signal data received from EMAT are translated with digital signal proc- essing of SSP-method and Deconvolution-method and this method shows exellent results more than Ultrasonic testing method does; (2) noise can well be removed by SSP with signal data, and resolution and S/N ratio are advanced; (3) when used with Ultrasonic wave general stainless steel has proporties of multiscattering and reflection phenomena, but resolution is progressed by using Deconvolution method;and (4) as addition-averaging-processing mumber is increasing, the resolution and S/N ratio are improved and the satisfactory signal is obtained.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2021년도 가을 학술논문 발표대회
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• pp.194-195
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• 2021

Due to urban regeneration projects or changes in the living environment, there is an increasing need to demolish old buildings that have lost their functions. Demolition of above ground and underground structures is an important construction project that greatly affects the construction period and safety of the entire process. However, it is difficult for the safety officer to manage the demolition work due to the lack of specific and diverse data applicable to the site of the demolition plan. Therefore, in this study, items that need to be improved in structural safety when the above-ground and underground structures are demolished are reviewed and organized. For the main contents of structural safety management in demolition work, 1) structural review reflecting the order of demolition work, 2) installation and dismantling of steel pipe scaffolding and dust nets, 3) installation and dismantling of system scaffolding, 4) installation and dismantling of fall prevention nets, 5) jack support Installation and dismantling, 6) movement of equipment, movement and planning between floors, 7) equipment for demolition of structures, height of remnants, 8) site cleanup, and 9) equipment operators were categorized and arranged.

• 한국압력기기공학회 논문집
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• 제19권2호
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• pp.130-139
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• 2023

This paper examines the quantification of uncertainty for welding residual stresses in dissimilar metal welds used in nuclear power plants. A mock-up of a dissimilar metal weld pipe, consisting of carbon and stainless steel pipes, was fabricated to measure the residual stress. A Round-Robin analysis was conducted by Korean institutions to assess the welding residual stress. The analysis was carried out in the second order, and the data obtained by each institution was evaluated based on the information provided. Using the Round-Robin results, the distribution of uncertainty in welding residual stresses among Korean institutions was evaluated. The quantification of uncertainty for Korean institutions was found to have a wider range compared to the distribution of welding residual stresses observed in overseas institutions. This study is considered useful in the establishment of comprehensive strategies for evaluating welding residual stress analysis methods used by domestic institutions.

• 한국건설순환자원학회논문집
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• 제5권3호
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• pp.267-274
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• 2017

본 연구는 상수도 급수과정에 사용되는 대구경 강관이 정수과정에서 사용되는 약품으로 인하여 부식이 발생하게 되고 이를 보수하기 위하여 친환경 소재인 EVA 시트 및 강관과의 부착을 용의하게 할 수 있는 부틸고무를 적용하여 자착식 방수방식 시트를 개발하였다. 이에 자착식 방수방식 시트에 대한 강판과의 부착강도를 확인하고, 강관에 발생될 수 있는 다양한 환경조건에서의 부착강도를 확인하였다. 또한 외부에서 침입하는 유입수의 수압에 의해 강관에 부착된 시트의 탈락여부를 확인하였으며, 마지막으로 강관이 부식된 환경과 유사하게 강판에 녹을 발생시켜 자착식 방수방식 시트와 부착강도를 확인함으로써 대구경강관 보수 시 시공 용의성 외에도 안정적인 부착강도를 확보하여 강관의 부식을 차단함과 동시에 안정적인 성능 유지 방안을 확인하고자 하였다. 그 결과 본 연구에 사용된 자착식 방수방식 시트는 강관에 대한 무처리, 장기 누름, 장기 침수 내화학(염산, 차아염소산, 수산화나트륨), 저온($-20^{\circ}C$) 및 습윤 건조 반복에서의 모든 부착성능은 KS F 4934의 성능기준인 1.5N/mm 이상을 상회하는 부착강도가 나타났으며, 배면 누수압에 따른 시트의 탈락현상을 확인하는 시험에서도 배면 누수압 $3.0N/mm^2$까지 시트의 탈락이 발생되지 않았다. 또한 녹이 발생된 강관에서의 부착성능을 확인하는 과정에서도 12시간동안 녹을 발생시킨 시험편에서 2.1N/mm, 168시간동안 녹을 발생시킨 시험편에서 2.0N/mm 의 성능이 나타남에 따라 녹 발생 강관에 대한 안정성이 확인되었다.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2010년도 춘계학술발표대회 초록집
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• pp.27-27
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• 2010

청정에너지원의 수요가 증가함에 따라 에너지원의 공급로의 역할을 하는 강관의 수요가 증가하고 있다. 소재가공 기술의 발전과 함께 경량의 고장력 강재의 적용은 공급로의 역할을 하는 강관의 비용절감 및 자원의 효율적 이용 측면에서 지속적으로 연구 개발을 이어왔다. 이러한 추세에 따라 구조용 또는 라인파이프용 강관에서도 고장력 강재의 적용과 함께 고인성 그리고 용접성의 향상을 위한 다양한 라인파이프용 강재의 개발과 이의 적용이 그간 활발히 진행되어왔다. 용도상 반드시 필요한 특성인 고장력, 고인성, 용접성 등 외에도 다양한 강재의 사용에 따른 제조공정상 즉 용접공정에서 발생될 수 있는 용접부의 기계적 특성 변화에 대한 특성 연구 및 기술 연구가 계속 되어왔다. 주로 강관을 생산하는데 쓰이는 ERW (Electric Resistance Welding) 공정에서도 이러한 문제점을 해결하기 위해 많은 연구가 진행되고 있다. ERW는 높은 생산성과 낮은 제조비용의 장점을 가지고 있으나 용접 후 용접부의 기계적 특성 감소로 인한 단점이 있다. 때문에 기계적 특성향상을 위해 최적의 용접조건에 대해 연구해야 할 필요가 있다. 본 연구에서는 4가지 합금강관의 ERW 용접시 용접 입열량의 변화와 용접부의 후열처리를 통한 미세조직의 변화와 기계적 특성에 대해서 고찰하였다. 4강종 시편의 미세조직을 OM, SEM을 통한 분석 이후 인장시험 및 경도시험 등을 통해 기계적 특성을 평가하였다. 대부분의 시편에서 입열량의 증가에 따라 Ferrite 분율이 증가하였고 용접중앙부의 Ferrite 양이 용접경계부 보다 많았다. Ferrite 집중부의 분포가 극명하게 관찰되었던 DP780 (적정) 강종과 미세하게나마 Ferrite 집중부가 존재하였던 K55 (과소, 과대) 강종에서 나란히 경도 하락 현상이 관찰되었다. 이는 강종마다 고유의 Ceq, 합금 중 Mn 농도, 입열량 등에 의한 복합적인 이유 때문으로 판단된다. 탄소가 0.3~0.4 wt% 함유된 중탄소강인 S45C, K55의 경우 용접중앙부와 용접경계부의 페라이트 분율 차이가 큰 것을 알 수 있었다. 이는 용접시 열에 의한 탈탄현상으로 인해 나타나는 현상으로 판단된다.