• Title/Summary/Keyword: Pipe failure impact

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An evaluation of the pipe failure impact in a water distribution system considering subsystem isolation (상수관 파괴시 관망의 부분적 격리를 고려한 피해범위 산정)

  • Jun, Hw-Andon
    • Journal of Korea Water Resources Association
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    • v.39 no.2 s.163
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    • pp.89-98
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    • 2006
  • To evaluate the pipe failure impact, current methodologies consider only a broken pipe as the impacted area. However, these approaches are accurate if the broken pipe is the only area isolated from tile system. Depending on the number and locations of on-off valves, more pipes which are adjacent to a broken pipe may be isolated. Using the concept of Segment suggested by Walski, the methodology evaluating the pipe failure impact incorporated with on-off valve locations has been suggested by Jun. However, a segment cannot account for all possible pipe failure impacted areas since it does not consider additional failures, namely the network topological failure and the hydraulic pressure failure. For this reason, a methodology which can consider the network topology and hydraulic pressure limitation as well as on-off valve locations is suggested. The suggested methodology is applied to a real network to verify its applicability As results, it is found that a single pipe failure can affect huge areas depending on the configuration of on-off valves and the network topology. Thus, the applicability of the suggested methodology for evaluating the pipe failure impacts on a water distribution network is proved.

Lab-scale impact test to investigate the pipe-soil interaction and comparative study to evaluate structural responses

  • Ryu, Dong-Man;Lee, Chi-Seung;Choi, Kwang-Ho;Koo, Bon-Yong;Song, Joon-Kyu;Kim, Myung-Hyun;Lee, Jae-Myung
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.7 no.4
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    • pp.720-738
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    • 2015
  • This study examined the dynamic response of a subsea pipeline under an impact load to determine the effect of the seabed soil. A laboratory-scale soil-based pipeline impact test was carried out to investigate the pipeline deformation/strain as well as the interaction with the soil-pipeline. In addition, an impact test was simulated using the finite element technique, and the calculated strain was compared with the experimental results. During the simulation, the pipeline was described based on an elasto-plastic analysis, and the soil was modeled using the Mohr-Coulomb failure criterion. The results obtained were compared with ASME D31.8, and the differences between the analysis results and the rules were specifically investigated. Modified ASME formulae were proposed to calculate the precise structural behavior of a subsea pipeline under an impact load when considering sand- and clay-based seabed soils.

An Algorithm for Searching On-Off Valves to Isolate a Subsystem in a Water Distribution System (상수관망의 부분적 격리를 위한 제수밸브 탐색 알고리듬)

  • Jun, Hwan Don;Kim, Joong Hoon
    • Journal of Korean Society of Water and Wastewater
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    • v.20 no.1
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    • pp.35-43
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    • 2006
  • Concerns related to protecting, identifying, and isolating of subsystems of a water distribution network have led to the realization of the increased importance of valves in the system. The most important purpose of valves in water distribution systems is to isolate a subsystem due to breakage, maintenance activities, or contamination. A subsystem called segment is isolated by the closure of adjacent valves. Minimizing the pipe failure impact, an efficient algorithm is required to identify adjacent valves quickly. In this paper, an algorithm to identify adjacent valves to be closed to isolate a subsystem from the remainder of a network when a pipe failure is presented. The algorithm is operated on a matrix called the valve location matrix containing the information of valve locations. An application to an existing water distribution system demonstrates the developed algorithm efficiently locates the adjacent valves for the isolation of a broken pipe.

Mechanical Strength Evaluation of A53B Carbon Steel Subjected to High Temperature Hydrogen Attack

  • Kim, Maan-Won;Lee, Joon-Won;Yoon, Kee-Bong;Park, Jai-Hak
    • International Journal of Safety
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    • v.6 no.2
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    • pp.1-7
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    • 2007
  • In this study mechanical strength of A53B carbon steel was analyzed using several types of test specimens directly machined from oil recycling pipe experienced a failure due to hydrogen attack in chemical plants. High temperature hydrogen attack (HTHA) is the damage process of grain boundary facets due to a chemical reaction of carbides with hydrogen, thus forming cavities with high pressure methane gas. Driven by the methane gas pressure, the cavities grow on grain boundaries forming intergranular micro cracks. Microscopic optical examination, tensile test, Charpy impact test, hardness measurement, and small punch (SP) test were performed. Carbon content of the hydrogen attacked specimens was dramatically reduced compared with that of standard specification of A53B. Traces of decarburization and micro-cracks were observed by optical and scanning electron microscopy. Charpy impact energy in hydrogen attacked part of the pipe exhibited very low values due to the decarburization and micro fissure formation by HTHA, on the other hand, data tested from the sound part of the pipe showed high and scattered impact energy. Maximum reaction forces and ductility in SP test were decreased at hydrogen attacked part of the pipe compared with sound part of the pipe. Finite element analyses for SP test were performed to estimate tensile properties for untested part of the pipe in tensile test. And fracture toughness was calculated using an equivalent strain concept with SP test and finite element analysis results.

Failure Analysis of Austenitic Stainless Steel Pipe (오스테나이트계 스테인레스 강관에서의 손상해석에 관한 연구)

  • 이상율;이종오;이주석;조경식;조종춘;이보영
    • Journal of Welding and Joining
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    • v.11 no.1
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    • pp.21-32
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    • 1993
  • A cracking failure of a austenitic stainless steel elbow in a naphtha cracking line in a petrochenmical plant occurred, resulting in leakage of organic compound flowing inside the elbow. Due to the failure, emergency shutdown of the plant was enforced to repair the troubled part of the line. The repair cost as well as production loss during the unscheduled plant shutdown has cost the company a great amount of financial loss. In this studies, a failure analysis of the cracked elbow was performed using NDT, chemical analysis, microstructural analysis including optical microscopy as well as scanning electron microscopy with EPMA, mechanical testings such as tensile testing, hardness testing and Charphy impact test fractography. The results indicated that several problems such as a welding defect and presence of a detrimental phase which was found to be relate to improper postforming heat treatment process was identified and the failure was concluded to be due to a low temperature embrittlement of the defect-containing elbows.

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Probabilistic Evaluation of Fatigue Life in High Frequency Electric Resistance Welded Joint of the Pipe (고주파 전기저항용접부 강관에서의 피로수명의 확률론적 평가)

  • Seo, Young-Bum;Kim, Choong-Myeong;Kim, Chul-Su;Kim, Jung-Kyu
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.400-405
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    • 2004
  • In this study, the optimal welding condition of the input power was selected experimentally through the ERW simulator, which is equal to welding status of ERW part in pipe. This condition is the input power 250kW in the heat treatment of the $900^{\circ}C$ normalizing derived from the nondestructive technique and impact energy. In order to evaluate the variation of the fatigue life in the pipe, fatigue surface crack growth test of base and optimal welded metal were performed statistically. As stress intensity factor range (${\Delta}K_s$) increases, the fatigue crack propagation rate (da/aN) of the base metal is faster than that of the welded joint. The variation of the fatigue life in the ERW pipe was estimated statistically using Monte-Carlo simulation with the standard deviation of material constants (C and m) of the paris law in the specimen.

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Failure mechanisms of a rigid-perfectly plastic cantilever with elastic deformation at its root subjected to tip pulse loading

  • Wang, B.
    • Structural Engineering and Mechanics
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    • v.2 no.2
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    • pp.141-156
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    • 1994
  • In this paper, the effect of material elasticity was evaluated through a simple model as proposed by Wang and Yu (1991), for yield mechanisms of a cantilever beam under tip pulse loading. The beam was assumed rigid-perfectly plastic but instead of the usual fully clamped constraints at its root, an elastic-perfectly plastic rotational spring was introduced there so the system had a certain capacity to absorb elastic energy. Compared with a rigid-perfectly plastic beam without a spring root, the present beam-spring model showed differences in the initial plastic hinge position and the minimum magnitude of the dynamic force needed to produce a plastic failure. It was also shown that various failure responses may happen while the hinge travels along the beam segment towards the root, rather than a unique response mode as in a rigid perfectly plastic analysis.

A Segment-based Minimum Cutset Method for Estimating the Reliability of Water Distribution Systems (상수관망의 신뢰도 산정을 위한 Segment 기반의 Minimum Cutset 방법)

  • Jun, Hwan-Don;Park, Jae-Il;Baek, Chun-Woo;Kim, Joong-Hoon
    • Journal of Korea Water Resources Association
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    • v.40 no.9
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    • pp.735-742
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    • 2007
  • In this study, a methodology which is based on segments and minimum outsets to estimate the reliability of a real water distribution system efficiently and accurately is suggested. The current reliability assessment models based on minimum cutset consider a pipe as only area impacted by a pipe failure which incurs underestimation of pipe failure impact. In contrary, the suggested methodology adopts "segment" and "unintended isolation" with the hydraulic pressure failure area to define the actual service interruption area in a water distribution system due to a pipe failure, which is different from the Previous reliability estimating methodologies. In addition, a minimum cutset is defined as a single segment incurring abnormal operating conditions and the success mode approach is used to account for the probability of multiple failure combinations of minimum outsets. The model considers numbers and locations of on-off valves when the service interruption area is defined. Once the methodology is applied to a real water distribution system, it is possible to define actual service interruption areas and using the defined areas, the reliability of the water distribution system is estimated reliably, compared with the previous reliability assessment methodologies.

The seismic performance of steel pipe-aeolian sand recycled concrete columns

  • Yaohong Wang;Kangjie Chen;Zhiqiang Li;Wei Dong;Bin Wu
    • Earthquakes and Structures
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    • v.26 no.1
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    • pp.77-86
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    • 2024
  • To investigate the seismic performance of steel pipe-aeolian sand recycled concrete columns, this study designed and produced five specimens. Low-cycle repeated load tests were conducted while maintaining a constant axial compression ratio. The experiment aimed to examine the impact of different aeolian sand replacement rates on the seismic performance of these columns. The test results revealed that the mechanical failure modes of the steel pipe-recycled concrete column and the steel pipe-aeolian sand recycled concrete column were similar. Plastic hinges formed and developed at the column foot, and severe local buckling occurred at the bottom of the steel pipe. Interestingly, the bulging height of the damaged steel pipe was reduced for the specimen mixed with an appropriate amount of wind-deposited sand under the same lateral displacement. The hysteresis curves of all five specimens tested were relatively full, with no significant pinching phenomenon observed. Moreover, compared to steel tube-recycled concrete columns, the steel tube-aeolian sand recycled concrete columns exhibited improved seismic energy dissipation capacity and ductility. However, it was noted that as the aeolian sand replacement rate increased, the bearing capacity of the specimen increased first and then decreased. The seismic performance of the specimen was relatively optimal when the aeolian sand replacement rate was 30%. Upon analysis and comparison, the damage analysis model based on stiffness and energy consumption showed good agreement with the test results and proved suitable for evaluating the damage degree of steel pipe-wind-sand recycled concrete structures.

Effects of Pre-Strains on Failure Assessment Analysis to API 5L X65 Pipeline

  • Baek, Jong-Hyun;Kim, Young-Pyo;Kim, Woo-Sik;Seok, Chang-Sung
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.3
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    • pp.219-223
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    • 2009
  • This paper prescribed the structural integrity of the API 5L X65 pipeline subjected to tensile pre-strain. The effects of pre-strain on the mechanical properties of API 5L X65 pipe were substantially investigated through a variety of the experimental procedures. Axial tensile pre-strain of 1.5, 5 and 10% was applied to plate-type tensile specimens cut from the pipe body prior to mechanical testing. Tensile test revealed that yield strength and tensile strength were increased with increasing tensile pre-strain. The increasing rate of the yield strength owing to the pre-strain is greater than that of the tensile strength. However, the pre-strain up to 5% had a little effect on the decreasing of the fracture toughness. The structural integrity of the API 5L X65 pipeline subjected to large plastic deformation was evaluated through the fitness-for service code.