• Title/Summary/Keyword: Pipe Scanning

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Determination of an Test Condition for IR Thermography to Inspect a Wall-Thinning Defect in Nuclear Piping Components (원전 배관 감육 결함 검사를 위한 IR 열화상시험 조건 결정)

  • Kim, Jin-Weon;Yun, Won-Kyung;Jung, Hyun-Chul;Kim, Kyeong-Suk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.1
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    • pp.12-19
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    • 2012
  • This study conducted infrared (IR) thermography tests using pipe and plate specimens with artificial wall-thinning defects to find an optimal condition for IR thermography test on the wall-thinned nuclear piping components. In the experiment halogen lamp was used to heat the specimens. The distance between the specimen and the lamp and the intensity of halogen lamp were regarded as experimental parameter. When the distance was set to 1~2 m and the lamp intensity was above 60 % of full power, a single scanning of IR thermography detected all artificial wall-thinning defects, whose minimum dimension was $2{\Theta}=90^{\circ}$, d/t=0.5, and $L/D_o=0.25$, within the pipe of 500 mm in length. Regardless of the distance between the specimen and the lamp, the image of wall-thinning defect in IR thermography became distinctive as the intensity of halogen lamp increased. The detectability of IR thermography was similar for both plate and pipe specimens, but the optimal test condition for IR thermography depended on the type of specimen.

Development of Radiometric Scanning System for the Evaluation of the Pipeline (배관 검사용 Radiometric Scanning System 제작 및 시험)

  • Kim, Yong-Kyun;Hong, Seok-Boong;Chung, Chong-Eun;Lee, Yoon-Ho;Jung, Yong-Ha;Lee, Jeong-Ki
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.5
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    • pp.474-482
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    • 2002
  • One dimensional Radiometric scanning system was fabricated and tested as a filmless radiographic inspection system, which could be applied to the evaluation of the corrosion and deposits in the pipeline. This system is composed of the single radioactive source of the collimated focusing beam, and single scintillation detector of BGO, and the mechanical scanning system to transport and align the source and detector, and the operating software to automatically control the mechanical scan system. The performance of the system was simulated using GEANT4 software. This system is applied to one specimen having an artificial falw(flat bottom hole) in the pipe and the other specimen with thickness variation. For the inspection by using the radioactive source in the pipeline, it is possible to evaluate the corrosion and deposits in real time and without film.

Application of Laser-based Ultrasonic Technique for Evaluation of Corrosion and Defects in Pipeline (배관부 부식 및 결함 평가를 위한 레이저 유도 초음파 적용 기술)

  • Choi, Sang-Woo;Lee, Joon-Hyun;Cho, Youn-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.2
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    • pp.95-102
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    • 2005
  • There are many tube and pipeline in nuclear power plant under high temperature and high pressure. Erosion and corrosion defects were expected on these tube and pipe-line by environmental and mechanical factors. These erosion and corrosion defects ran be evaluated by ultrasonic technique. In these study, Scanning Laser Source(SLS) technique was applied to detect defect and construct image. This technique also makes detection possible on rough and curved surfaces such as tube and pipe-line by scanning. Conventional ultrasonic scanning technique requires immersion of specimen or water jet for transferring ultrasonic wave between transducer and specimen. However, this SLS technique does not need contacting and couplant to generate surface wave and to get flaw images. Therefore, this SLS technique has several advantages, for complicated production inspection, non-contact, remote from specimen, and high resolution. In this study, SLS images were obtained with various conditions of generation laser ultrasound and receiving in order to enhance detectability of flaws on the tube. Stress corrosion cracks were produced on tube and images of stress corrosion cracks were constructed by using SLS technique.

Production of Hydrogen and Carbon Black Using Natural Gas Thermal Decomposition Method (천연가스 열분해법에 의한 수소 및 탄소 제조)

  • Jang, Hun;Lee, Byung Gwon;Lim, Jong Sung
    • Clean Technology
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    • v.10 no.4
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    • pp.203-213
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    • 2004
  • Natural gas thermal decomposition method is the technology of converting natural gas (methane) into hydrogen and carbon at high temperature. The most advantage of thermal decomposition method is that hydrogen and carbon can be produced without emitting carbon dioxide. In this study, the generation of hydrogen and carbon was investigated by this natural gas (methane) thermal decomposition method. We found that pyrocarbon was created on the surface of reactor, carbon black was deposited on the pyrocarbon and final plugging phenomenon took place. To solve this problem, we tried several attempts such as introduction of double pipe reactor instead of single pipe reactor or oxidization of carbon black using $O_2$ or $CO_2$ at regular intervals of reaction. Therefore, some plugging phenomenon was resolved by this methods. Also, carbon particle size was measured by SEM (Scanning Electron Microscope) image and the size was about 200 nm.

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Formation of a paraffin slurry and its convective heat transfer in a circular pipe (파라핀 슬러리의 생성 및 관내 대류열전달에 관한 연구)

  • Choe, Eun-Su
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.22 no.1
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    • pp.50-60
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    • 1998
  • As a method to develop an enhanced heat transfer fluid, the fine particles of a phase-change material were mixed with a conventional heat transfer fluid. Paraffin, which can be obtained easily in domestic market, was used for the phase-change material and water was used as a carrier fluid. Fine liquid particles of paraffin were formed in water as an emulsion by using an emulsifier, and they were cooled rapidly to become solid particle, resulting in paraffin slurry. The average diameter of produced solid particles was inversely proportional to the amount of the added emulsifier, which was theoretically proved. The produced paraffin slurry was tested thermally in heat transfer test section having a constant-heat-flux boundary condition. The test section was made of a circular stainless-steel pipe, which was directly heated by the power supply having a maximum of 50 Volts-500 Amperes. DSC(Differential scanning calorimeter) tests showed that two kinds of phase change were involved in the melting of paraffin, and it was explained in two different ways. A five- region-melting model was developed by extending the conventional three-region-melting model, and was used to obtain the local bulk mean temperatures of paraffin slurry in the heating test section. The local heat transfer coefficient showed a maximum where the bulk mean temperature of the paraffin slurry reached at the melting temperature of paraffin.

The Inner Pipeline Scanning Method by Digital Image Processing and Lens Combination (영상처리기법과 렌즈조합에 의한 관로내 탐사기법)

  • Kim, Won-Dae
    • Journal of Korean Society for Geospatial Information Science
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    • v.16 no.1
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    • pp.67-73
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    • 2008
  • The most common method of pipeline inspection is to use a remote-controlled-machine equipped with a CCTV, which, however, has many limitations to accurately inspect pipeline condition. In case of a typical CCTV, since the camera looks at the end point of the pipe, the locations of the defects and distance-readings are often different. In addition, the quality and accuracy of the inspection is highly dependent on the operator's skill and experience. In this research a new system is developed by use of the image processing techniques and the lens combination. The image acquisition system is developed that acquires the front and the side view of the pipe simultaneously. Side view unwrapping and stitching technology using image process techniques are developed which delivers high resolution image data.

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Development of Particle Deposition System for Cleaning Process Evaluation in Semiconductor Fabrication (반도체 세정 공정 평가를 위한 나노입자 안착 시스템 개발)

  • Nam, Kyung-Tag;Kim, Young-Gil;Kim, Ho-Joong;Kim, Tae-Sung
    • Journal of the Semiconductor & Display Technology
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    • v.6 no.4
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    • pp.49-52
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    • 2007
  • As the minimum feature size decrease, control of contamination by nanoparticles is getting more attention in semiconductor process. Cleaning technology which removes nanoparticles is essential to increase yield. A reference wafer on which particles with known size and number are deposited is needed to evaluate the cleaning process. We simulated particle trajectories in the chamber by using FLUENT. Charged monodisperse particles are generated using SMPS (Scanning Mobility Particle Sizer) and deposited on the wafer by electrostatic force. The Experimental results agreed with the simulation results well. We calculate the particles loss in pipe flow theoretically and compare with the experimental results.

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반도체 세정 공정 평가를 위한 나노입자 안착 시스템 개발

  • Nam, Gyeong-Tak;Kim, Ho-Jung;Kim, Yeong-Gil;Kim, Tae-Seong
    • Proceedings of the Korean Society Of Semiconductor Equipment Technology
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    • 2007.06a
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    • pp.128-131
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    • 2007
  • As the minimum feature size decrease, control of contamination by nanoparticles is getting more attention in semiconductor process. Cleaning technology which removes nanoparticles is essential to increase yield. A reference wafer on which particles with known size and number are deposited is needed to evaluate the cleaning process. We simulated particle trajectories in the chamber by using FLUENT. Charged monodisperse particles are generated using scanning mobility particle sizer (SMPS) and deposited on the wafer by electrostatic force. The experimental results agreed with the simulation results well. We calculate the particles loss in pipe flow theoretically and compare with the experimental results.

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Study on EEC and SSC of the Electric Resistance Welded Linepipe Steel

  • Kim, Wan Keun;Koh, Seong Ung;Yang, Boo Young;Kim, Kyoo Young
    • Corrosion Science and Technology
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    • v.6 no.3
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    • pp.96-102
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    • 2007
  • The resistance of the linepipe steel to hydrogen-induced cracking (HIC) and sulfide stress cracking (SSC) is very important for steel to be used in sour oil/gas environments. Welding of steels is necessary to the construction of pipe-line transporting oil/gas. In this study, HIC and SSC resistance of an electric resistance welded (ERW) steel plate which belongs to API X70 grade was evaluated by using NACE TM0284-96A and NACE TM0177-96A methods. HIC and SSC fracturing behavior was investigated by observing fractured surfaces using optical microscopy (OM) and scanning electron microscopy (SEM). It was discussed in terms of metallurgical parameters such as the distribution of primary microstructure, second phases and inclusions. Results showed that the weld joint of ERW steel is more sensitive than base metal to HIC and SSC. This is due to difference in the contribution of metallurgical parameters to HIC and SSC nucleation and propagation.

Analyses of Fouling Mechanism using Visualization Techniques in a Lab-scale Plate-Type Heat Exchanging System (실험실용 판형 열교환 시스템에서 가시화를 이용한 파울링 기구 해석)

  • 성순경;서상호;노형운
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.16 no.4
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    • pp.349-354
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    • 2004
  • Scale is formed when hard water is heated or cooled in heat transfer equipments such as heat exchangers, condensers, evaporators, cooling towers, boilers, and pipe walls. When the scale deposits in a heat exchanger surface, it is conventionally called fouling. The objective of the present study is to analyze the process of the fouling formation in a heat exchanger according to different types of water using visualization techniques. In order to experimentally investigate the formation of the fouling, this study built a lab-scaled heat exchanging system. Using the visualization techniques of Scanning Electron Microscopy (SEM) and X-Ray diffraction method, the three dimensional configurations of the fouling formation could be successfully obtained. Based on the experimental results, it was found that the configurations of the fouling formation were different when using tap water compared to river water.