• Transactions of the Korean Society of Mechanical Engineers
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• v.18 no.5
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• pp.1106-1116
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• 1994

Leak Before Break(LBB) design concept is applied to piping systems of newly-built Yonggwang 3, 4 nuclear generating stations as a design alternative to the provision of pipe whip restraints, in recognition of the questionable benefits of providing such restraints. The objective of this paper is to evaluate the material properties (tensile and fracture toughness) of SA312 TP316 stainless steel and their associated welds manufactured for shutdown cooling system of Yonggwang 3, 4 nuclear generating stations. Effect of various parameters such as specimen orientation, test temperature, welding on material properties were examined.

• Polymer(Korea)
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• v.33 no.5
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• pp.446-451
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• 2009

Reliability evaluations of linear low density polyethylene (LLDPE) pipe with respect of thermal exposure time have been investigated in accordance with RS M 0042, which is a reliability standard for polymer pipe. As the thermal exposure time is prolonged, a progressive increase, until 250 days, in tensile strength and a slight increase in hardness are observed, while a proportional decrease in elongation at break is showed. These results can be explained by the increase of crystallinity, followed by the increase of crosslinking density, chain scission and the decrease in chain mobility, due to thermal oxidation as the exposure time increases. Long term hydrostatic pressure test result implies the existence of transition point from ductile to brittle fracture. Oxidation induction time (OIT) test is employed to monitor the thermo-oxidative degradation of LLDPE pipe. This result shows that after the exposure time is 250 days, the depletion of antioxidants added in LLDPE pipe occurs. An empirical equation as function of exposure time, under $100^{\circ}C$ thermal-degradation condition, is proposed to assess the remaining amount of antioxidants owing to thermo-oxidative degradation. Fourier transform infrared spectroscopy results show the increase of carbonyl (-C=O) and hydroxyl (O-H) function groups on the surface of thermally exposed LLDPE pipe. This result suggests that the hydrocarbon groups locally undergo the oxidation on the LLDPE surface due to thermal-degradation.

• Journal of the Korea institute for structural maintenance and inspection
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• v.16 no.1
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• pp.27-34
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• 2012

The objective of this study is to evaluate the stiffness of mortar-filled sleeve bar splice using estimation method of failure mode in the sleeve reinforcement splice. To attain this goal, we analyzed the test results of 261 actual-sized mortar-filled sleeve splice specimens. The study results showed that the estimation method of the failure mode in mortar-filled sleeve bar splice made an effective estimate of the stiffness in this bar splice with the exception of specimens with SD500 bars and smooth pipe sleeve. Especially, of the specimens with cast sleeve or uneven pipe sleeve in the range of reinforcement fracture using the estimation method of the failure mode in mortar-filled sleeve splice, specimens over 98% with SD400 bars and all specimens with SD500 bars had the stiffness capacity of higher than "A" class of AIJ code in monotonic loading. In addition, of the specimens in the range of reinforcement fracture using the estimation method of the failure mode in mortar-filled sleeve splice, all specimens with SD400 bars and SD500 bars had the stiffness capacity of higher than "A" class of AIJ code in cyclic loading.

• Proceedings of the KSME Conference
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• 2000.04a
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• pp.37-42
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• 2000

The boiler tubes and steam Pipes operating both at high temperature and pressure for a long period of time in a power plant are degraded by creep because of internal pressure. So, the remaining life of a component is evaluated by the creep rupture strength. Although the conventional method to evaluate the creep damage is widely used, it has some disadvantages such as requires large size specimen and long employed to evaluate the correlation between fracture toughness and evaluation time. Recently, new method so called "small lunch test' is used to evaluate degradation of creep. In this study, a conventional creep test and a small punch test are conducted using 2.25Cr-1Mo steel which is mainly used for the boiler tubes and steam pipes in power plant. The creep life, approximately 1,500 hrs, is determined by conventional method under a severe condition then specimens for a small Punch test are obtained after certain time intervals such as 1/4, 1/2 and 3/4 of final rupture time, respectively.

• Journal of the Korean Society for Precision Engineering
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• v.25 no.7
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• pp.116-123
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• 2008

In the fossil power plant, the reliability of the components which consist of the many welded parts depends on the quality of welding. The residual stress is occurred by the heat flux of high temperature during weld process. This decreases the mechanical properties as the strength of fatigue and fracture or causes the stress corrosion cracking and fatigue fracture. Especially, the accidents due to the residual stress occurred at the weld parts of high-temperature and high-pressure pipes and steam headers. Also, the residual stress of the welded part in the recently constructed power plants has been brought into relief as the cause of various accidents. The aim of this study is the measurement of the residual stress using the x-ray diffraction method. The merits of this are more accurate and applicable than other methods. The materials used for the study is P92 steel for the use of high temperature pipe on super critical condition. The variables of tests are the post-weld heat treatment, the surface roughness and the depth from the original surface. The test results were analyzed by the distributed characteristics of the full width at half maximum intensity (FWHM) in x-ray diffraction intensity curve and by the relation of hardness with FWHM.

• Journal of the Korean GEO-environmental Society
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• v.16 no.12
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• pp.13-22
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• 2015

Developed ground cavity due to leakage of decrepit old sewer pipe causes ground surface settlement and brittle fracture of pavement. Recently, for 5 years, frequency of occurrence of ground subsidence phenomenon tends to increase rapidly and/or steadily. It is difficult to investigate ground surface settlement and/or subsidence in urban area because most ground surfaces are covered with asphalt or concrete pavement. In this research, therefore, ground surface settlement, influence zone and settlement of sewer pipe were analyzed using finite element method. Not only reinforced effect of pseudo-plastic backfill that is applied to prevent ground surface settlement or subsidence spot, was compared and analyzed using numerical analysis program, but also direct shear test was carried out to determine strength parameters of pseudo-plastic backfill.

• Nuclear Engineering and Technology
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• v.54 no.11
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• pp.4072-4083
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• 2022

Ultrasonic impact treatment (UIT) is carried out on the Ni-based alloy stainless steel pipe gas tungsten arc welding (GTAW) girth weld, the differences of microstructure, microhardness and shear strength distribution of the joint before and after ultrasonic shock are studied by microhardness test and shear punch test. The results show that after UIT, the plastic deformation layer is formed on the outside surface of the Ni-based alloy overlayer, single-phase austenite and γ type precipitates are formed in the overlayer, and a large number of columnar crystals are formed on the bottom side of the overlayer. The average microhardness of the overlayer increased from 221 H V to 254 H V by 14.9%, the shear strength increased from 696 MPa to 882 MPa with an increase of 26.7% and the transverse average residual stress decreased from 102.71 MPa (tensile stress) to -18.33 MPa (compressive stress), the longitudinal average residual stress decreased from 114.87 MPa (tensile stress) to -84.64 MPa (compressive stress). The fracture surface has been appeared obvious shear lip marks and a few dimples. The element migrates at the fusion boundary between the Ni-based alloy overlayer and the austenitic stainless steel joint, which is leaded to form a local martensite zone and appear hot cracks. The welded joint is cooled by FA solidification mode, which is forming a large number of late and skeleton ferrite phase with an average microhardness of 190 H V and no obvious change in shear strength. The base metal is all austenitic phase with an average microhardness of 206 H V and shear strength of 696 MPa.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.21 no.4
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• pp.164-172
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• 2020

The fuel oil/heat exchanger installed in military aircraft is a device that cools the lubricant oil supplied to other devices, such as an AMAD, and a hydraulic pump using the low temperature of the fuel is cracked at the AMAD lubricant inlet port. If a crack in the heat exchanger occurs, the lubricant oil supplied to other equipment is not cooled. Therefore, the flight can no longer be performed. In this study, non-destructive inspection and microscopic examination of the fracture surface of the oil port were performed to analyze the crack tendency. The oil pipe connected to the oil port is a titanium pipe, which is fastened with over torque and has been identified as the leading cause of heat exchanger oil port cracks. In addition, it was verified as the main reason for cracking by finite element analysis. The material and diameter of the pipe were changed to improve this defect, and the applied torque was adjusted. In addition, the bending value of the pipe was adjusted to minimize the fatigue accumulation due to pulsating pressure. As a result, no cracks occurred on the heat exchanger via the ground test after the installation of an improved pipe under the same conditions.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.2001-2005
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• 2005

The tensile test is generally used to measure mechanical properties with conventional fracture test. This test is extremely certain method to measure Young's modulus, yield strength, tensile strength and so on. ASTM, by international standard, prescribes two classes of tensile tests in tubular products. One is method that specimens aren't done by any process with Tube-shape. The other is that specimens are made on process for C-shape. In this paper, we would like to present the new-shape specimens for the tensile test. The presented specimen's shape is that put two pieces of C-shape specimens together. Besides a load point and a support point are fixed like Tube-shape specimens. This shape of specimen has a difference that existing specimen is made on one-step process out this specimen is made on two-step process. This shape is considered that stress concentration phenomenon occurs at the reduced section if a specimen is made on one step process.

• Journal of Power System Engineering
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• v.18 no.2
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• pp.50-56
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• 2014

Friction welding is a very useful joining process to weld metals which have axially symmetric cross section. In this paper, for the friction welding with tube-to-tube shape, the feasibility of industry application was determined using analyzing mechanical properties of weld and optimized welding variables was suggested. In order to accomplish this object, rotating speed, friction heating pressure, and friction heating time were selected as the major process variables and the experiment was performed in three levels of each parameter. Weld characteristic was investigated in terms of weld shape and metal loss, and 7mm of metal loss was regarded as the optimal metal loss. By tensile test, tensile strength and yielding strength was measured and fracture was occurred at base metal. In order to optimize the welding condition, fitness function was defined with respect to metal loss and yielding strength and the fitness values for each welding condition could be calculated in experimental range. Consequently, we set the optimal welding condition as the point which had maximum value of fitness function. As the result of this paper the optimal welding variables could be suggested as rotating speed was 1300 rpm, friction heating pressure was 15 MPa, and friction heating time was 10 sec.