• 제목/요약/키워드: Pin-on-Disc

검색결과 97건 처리시간 0.022초

5%Co-5%V-1%Nb 분말고속도공구강의 고온 미끄럼마모특성 (Sliding We3f Properties for 5%Co-5%V-1%Nb High Speed Steel by Powder Metallurgy at High Temperature)

  • 이한영;김용진;배종수
    • Tribology and Lubricants
    • /
    • 제19권3호
    • /
    • pp.151-158
    • /
    • 2003
  • In metal cutting at the tool-chip interface, friction generates considerable amount of heat. Thus, the knowledge of wear properties of cutting tool material in high temperature has been as one of important factors in need of clarification. The authors presented the wear properties of 5%Co-5%V-1%Nb high speed steel, fabricated by powder metallurgy, in room temperature in previous articles. The objective of this paper is to clarify the effects of temperature on its wear properties. Wear tests in sliding conditions under various temperatures have been conducted using the pin-on-disc type wear test machine. The results indicate that the wear properties of 5%Co-5%V-1%Nb high speed steel in high temperature as well as in room temperature are excellent. It may be deduced that the oxide layer formed on worn surface at high temperature is stable enough to prevent wear due to the high temperature strength of its matrix.

상대재의 거칠기에 따른 GF/PUR 복합재료의 연삭마모거동 (Behavior of abrasive wear on counterpart roughness of glass fiber reinforcement polyurethane resin composites)

  • 김형진;고성위;김재동
    • 수산해양기술연구
    • /
    • 제47권3호
    • /
    • pp.267-272
    • /
    • 2011
  • The behavior of abrasive wear on counterpart roughness of glass fiber reinforcement polyurethane resin (GF/PUR) composites were investigated at ambient temperature by pin-on-disc friction test. The friction coefficient, cumulative wear volume and surface roughness of these materials against SiC abrasive paper were determined experimentally. The major failure mechanisms were lapping layers, ploughing, delamination, deformation of resin and cracking by scanning electric microscopy (SEM) photograph of the tested surface. As increasing the counterpart roughness the GF/PUR composites indicated higher friction coefficient. The surface roughness of the GF/PUR composites was increased as the sliding velocity was higher and the counterpart roughness was rougher in wear test.

플라스틱성형용 KP-4M강의 마멸특성 및 이의 기구에 관한 연구 (A Study on the Wear Characteristics and the Mechanism of KP-4M Steel for Plastic Molding)

  • 박흥식;전태옥;김동호
    • Tribology and Lubricants
    • /
    • 제12권1호
    • /
    • pp.22-28
    • /
    • 1996
  • This study was undertaken to investigate the dry wear characteristics and mechanism of KP-4M steel for plastic molding against SKD 61 hardened by heat treatment. The wear test was carried out under different conditions such as sliding speed, contact pressure, sliding distance, with frictional tester of pin on disc type. The wear loss on variation of sliding speed was little in lower speed range below 0.5 m/sec and in higher speed range above 1.5 m/sec,'but wear loss was high in intermediate speed range. The critical sliding speed, which showed the maximum value of specific wear rate, became lower with increased contact pressure. Increasing the contact pressure, the critical sliding distance Lcr which the wear mechanism changes from severe wear to mild wear was increased due to the decrease of oxidation reaction velocity. Through this study we suggested a model of generation and elimination process of wear debris of KP-4M steel for plastic molding.

입자 함유율의 변화에 따른 나노 실리카 복합재료의 마모 특성 (Wear characteristics on particle volume fraction of nano silica composite materials)

  • 이정규;고성위
    • 수산해양기술연구
    • /
    • 제49권4호
    • /
    • pp.492-499
    • /
    • 2013
  • The characteristics of abrasive wear of the rubber matrix composites filled with nano sized silica particles were investigated at ambient temperature by pin-on-disc friction test. The range of volume fraction of silica particles tested are between 11% to 25%. The cumulative wear volume and friction coefficient of these materials on particle volume fraction were determined experimentally. The major failure mechanisms were lapping layers, deformation of matrix, ploughing, deboding of particles and microcracking by scanning electric microscopy photograph of the tested surface. The cumulative wear volume showed a tendency to increase nonlinear with increase of sliding distance. As increasing the silica particles of these composites indicated higher friction coefficient.

감마선 멸균처리가 초고분자량 폴리에틸렌의 크리프와 마모에 미치는 영향 (Effect of Gamma-Irradiation Sterilization on the Creep and Wear of Ultra-High Molecular Weight Polyethylene)

  • 이권용;이수철
    • 대한의용생체공학회:학술대회논문집
    • /
    • 대한의용생체공학회 1998년도 추계학술대회
    • /
    • pp.90-91
    • /
    • 1998
  • The influence of gamma-irradiation sterilization on the creep and wear performance of ultra-high molecular weight polyethylene (UHMWPE) was investigated by conducting the dynamic compressive creep tests and pin-on-disc sliding wear tests. The changes of microstructure property, relative crystallinity, oxidation index, percent crosslinking, were also measured and the relationship between these and creep and wear results was discussed.

  • PDF

하중변화에 따른 GF/PUR 복합재료의 연삭마모특성 (Effect of load upon the abrasive wear characteristics of glass fiber reinforced polyurethane composites)

  • 고성위
    • 수산해양기술연구
    • /
    • 제46권4호
    • /
    • pp.495-502
    • /
    • 2010
  • The effect of load and sliding speed on abrasive wear characteristics of glass fiber/polyurethane (GF/PUR) composites were investigated at ambient temperature by pin-on-disc friction test. The friction coefficient, cumulative wear volume and surface roughness of these materials against SiC abrasive paper were determined experimentally. Experimental results showed that the surface roughness of the GF/PUR composites was increased as applied load was higher in wear test. The cumulative wear volume tended to increase nonlinearly with increase of sliding distance and depended on applied load and sliding speed for these composites. It could be verified by scanning electric microscopy (SEM) photograph of surface tested that major failure mechanisms were lapping layers, ploughing, delamination, deformation of resin and cracking.

산소이온 면사에 의한 티타늄질화물 합성 및 기계적 특성에 관한 연구 (The Study for Titanium Nitride Synthesis and its mechanical properties by Nitrogen Ion Irradiation)

  • 강태만;박윤우;한전건
    • 한국표면공학회지
    • /
    • 제25권6호
    • /
    • pp.299-308
    • /
    • 1992
  • Titanium nitride(TiN) has been synthesized by nitrogen ion irradiation onto the Ti thin film deposited on STD11 and SKH9 tool materials. The effect of irradiation flux and substrate temperature on the formation behavior and mechanical properaties of TiN were investigated through X-ray diffraction analysis, hardness and pin-on-disc wear testings. Nitrogen ion irradiation onto arc evaporated Ti thin film produced TiN of < 200> orientation at elevated temperature and thereby enhancing surface microhardness by 50% at maximum. Wear resistance was also improved by nitrogen irradiation at most process conditions. The enhancement of wear resistance appeared to be more effective for the nitrogen irradiated conditions at room temperature than at elevated temperature.

  • PDF

Duplex Surface Modification with Micro-arc Discharge Oxidation and Magnetron Sputtering for Aluminum Alloys

  • Tong, Honghui;Jin, Fanya;He, Heng
    • 한국진공학회지
    • /
    • 제12권S1호
    • /
    • pp.21-27
    • /
    • 2003
  • Micro-arc discharge oxidation (MDO) is a cost-effective plasma electrolytic process which can be used to improve the wear and corrosion resistance of Al-alloy parts by forming a alumina coating on the component surface. However, the MDO coated Al-alloy components often exhibit relatively high friction coefficients and low wear resistance fitted with many counterface materials, additionally, the pitting corrosion for the MDO coated AI-alloy components, especially for a thinner alumina coating, often occurs in atmosphere circumstance due to the porous alumina coats. Therefore, a duplex treatment, combining a MDO coated ahumina thin layer with a TiN coating, prepared by magnetron sputtering (MS), has been investigated. The Vicker's microhardness, pin-on-disc, electrochemical measurement, salt spray, XRD and SEM tests were used to characterize and analyze the treated samples. The work demonstrates that the MDO/MS coated samples have a combination of a very low friction coefficient and good wear resistance as well as corrosion since the micro-holes on alumina coating are partly or fully covered by TiN material.

Arc Vapor Ion Deposition 법으로 제조된 TiN 피막의 내마모성에 관한 연구 (A Study on Wear Resistance of TiN Films Prepared by Arc Vapor Ion Deposition Process)

  • 신현식;한전건;장현구;고광진
    • 한국표면공학회지
    • /
    • 제27권1호
    • /
    • pp.36-44
    • /
    • 1994
  • The TiN films were deposited on the stainless substrates using arc vapor ion deposition process to in-vestigated the wear resistance. Pin-on-disc tests were performed to measure the volume wear loss of TiN films. The substrate bias voltages and nitrogen flow rates were selected as the deposition parameters of TiN films. It was found that the wear resistance of TiN films was enhanced with increasing bias voltages(0~-300 V) and nitrogen flow rates(220~380 SCCM). The volume wear loss TiN films were about 9.5~2.1$\times$$10^{-3}mm^3$ and 3.5~2.2$\times$$10^{-3}mm^3$ with bias voltages and nitrogen flow rates, respectively.

  • PDF

Plasma용사한 $Al_2O_3-40%TiO_2$의 미끄럼마모특성에 미치는 용사조건의 영향 (The Effects of Spray Conditions on Sliding Wear Characteristics of Plasma Sprayed $Al_2O_3-40%TiO_2$Coating)

  • 이한영;노정균;배상규
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 2000년도 제32회 추계학술대회 정기총회
    • /
    • pp.80-88
    • /
    • 2000
  • The plasma spray technics has known as one of the surface modification methods to improve the mechenical properties or the functional charactristics of materials. This paper has been aimed to investigate the effects of plasma sprayed conditions, such as spray distance and arc power level, on sliding wear properties of plasma sprayed $Al_2$O$_3$-40%TiO$_2$coating layer. The sliding wear test using pin-on-disc type wear machine, has been conducted in several sliding speed for coating layer sparyed under different conditions. The result of this paper is that the wear resistance of plasma sprayed $Al_2$O$_3$-40%TiO$_2$coating layer is fluctuated with tile spray distance and the arc power level. The wear resiatance could be improved with decreasing the spray distance and with increasing the arc power level.

  • PDF